AVCOAT 5026-39
Encyclopedia
AVCOAT 5026-39 is a NASA
NASA
The National Aeronautics and Space Administration is the agency of the United States government that is responsible for the nation's civilian space program and for aeronautics and aerospace research...

 code for a specific ablative heat shield
Heat shield
A heat shield is designed to shield a substance from absorbing excessive heat from an outside source by either dissipating, reflecting or simply absorbing the heat...

 created by Avco
Avco
Avco Corporation is a subsidiary of Textron which operates Textron Systems Corporation and Lycoming.-Brief history:The Embry-Riddle Company created the Aviation Corporation in 1928 as a holding company tasked with acquiring small airlines...

 (acquired by Textron
Textron
Textron is a conglomerate that includes Bell Helicopter, E-Z-GO, Cessna Aircraft Company, and Greenlee, among others. It was founded by Royal Little in 1923 as the Special Yarns Company, and is headquartered at the Textron Tower in Providence, Rhode Island, United States.With total revenues of...

 in 1984).
It is an epoxy novolac resin with special additives in a fiberglass honeycomb matrix. In fabrication, the empty honeycomb is bonded to the primary structure and the resin is gunned into each cell individually.

History

Discovered by accident to have superior heat shielding properties when combined with other materials, coke
Coke (fuel)
Coke is the solid carbonaceous material derived from destructive distillation of low-ash, low-sulfur bituminous coal. Cokes from coal are grey, hard, and porous. While coke can be formed naturally, the commonly used form is man-made.- History :...

 (a fuel derived from coal
Coal
Coal is a combustible black or brownish-black sedimentary rock usually occurring in rock strata in layers or veins called coal beds or coal seams. The harder forms, such as anthracite coal, can be regarded as metamorphic rock because of later exposure to elevated temperature and pressure...

) was the material used for the heat shield on NASA's Apollo Command Module. In its final form, this material was called AVCOAT 5026-39.

Although AVCOAT is not used for modern day Space Shuttle orbiter
Space Shuttle Orbiter
The Space Shuttle orbiter was the orbital spacecraft of the Space Shuttle program operated by NASA, the space agency of the United States. The orbiter was a reusable winged "space-plane", a mixture of rockets, spacecraft, and aircraft...

s, NASA is utilizing the material for its next generation Orion spacecraft
Orion (spacecraft)
Orion is a spacecraft designed by Lockheed Martin for NASA, the space agency of the United States. Orion development began in 2005 as part of the Constellation program, where Orion would fulfill the function of a Crew Exploration Vehicle....

, which is due to be completed in 2014. The Avcoat to be used on Orion is reformulated to meet environmental legislation that has been passed since the end of Apollo.

Specifications

  • Material: epoxy
    Epoxy
    Epoxy, also known as polyepoxide, is a thermosetting polymer formed from reaction of an epoxide "resin" with polyamine "hardener". Epoxy has a wide range of applications, including fiber-reinforced plastic materials and general purpose adhesives....

     novolac resin with special additives in a fiberglass honeycomb
    Honeycomb (geometry)
    In geometry, a honeycomb is a space filling or close packing of polyhedral or higher-dimensional cells, so that there are no gaps. It is an example of the more general mathematical tiling or tessellation in any number of dimensions....

     matrix.
  • Density: 32 lb/ft3
  • Post-ablation char-layer composition: 6.7 lb/ft3 of carbon
    Carbon
    Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

     and 8 lb/ft3 of silica.

Missions Used On

Unmanned:
  • Several subscale test flights
  • AS-201
    AS-201
    AS-201 , flown February 26, 1966, was the first unmanned test flight of an entire production Block I Apollo Command/Service Module and the Saturn IB launch vehicle. The spacecraft consisted of the second Block I command module and the first Block I service module...

  • AS-202
    AS-202
    AS-202 was the second unmanned, suborbital test flight of a production Block I Apollo Command/Service Module launched with the Saturn IB launch vehicle. It launched August 25, 1966 and was the first flight which included the spacecraft Guidance and Navigation Control system and fuel cells...

  • Apollo 4
    Apollo 4
    Apollo 4, , was the first unmanned test flight of the Saturn V launch vehicle, which was ultimately used by the Apollo program to send the first men to the Moon...

  • Apollo 6
    Apollo 6
    Apollo 6, launched on April 4, 1968, was the Apollo program's second and last A type mission—unmanned test flight of its Saturn V launch vehicle. It was intended to demonstrate full lunar injection capability of the Saturn V, and the capability of the Command Module's heat shield to withstand a...


Manned:
  • Apollo 7
    Apollo 7
    Apollo 7 was the first manned mission in the American Apollo space program, and the first manned US space flight after a cabin fire killed the crew of what was to have been the first manned mission, AS-204 , during a launch pad test in 1967...

  • Apollo 8
    Apollo 8
    Apollo 8, the second manned mission in the American Apollo space program, was the first human spaceflight to leave Earth orbit; the first to be captured by and escape from the gravitational field of another celestial body; and the first crewed voyage to return to Earth from another celestial...

  • Apollo 9
    Apollo 9
    Apollo 9, the third manned mission in the American Apollo space program, was the first flight of the Command/Service Module with the Lunar Module...

  • Apollo 10
    Apollo 10
    Apollo 10 was the fourth manned mission in the American Apollo space program. It was an F type mission—its purpose was to be a "dry run" for the Apollo 11 mission, testing all of the procedures and components of a Moon landing without actually landing on the Moon itself. The mission included the...

  • Apollo 11
    Apollo 11
    In early 1969, Bill Anders accepted a job with the National Space Council effective in August 1969 and announced his retirement as an astronaut. At that point Ken Mattingly was moved from the support crew into parallel training with Anders as backup Command Module Pilot in case Apollo 11 was...

  • Apollo 12
    Apollo 12
    Apollo 12 was the sixth manned flight in the American Apollo program and the second to land on the Moon . It was launched on November 14, 1969 from the Kennedy Space Center, Florida, four months after Apollo 11. Mission commander Charles "Pete" Conrad and Lunar Module Pilot Alan L...

  • Apollo 13
    Apollo 13
    Apollo 13 was the seventh manned mission in the American Apollo space program and the third intended to land on the Moon. The craft was launched on April 11, 1970, at 13:13 CST. The landing was aborted after an oxygen tank exploded two days later, crippling the service module upon which the Command...

  • Apollo 14
    Apollo 14
    Apollo 14 was the eighth manned mission in the American Apollo program, and the third to land on the Moon. It was the last of the "H missions", targeted landings with two-day stays on the Moon with two lunar EVAs, or moonwalks....

  • Apollo 15
    Apollo 15
    Apollo 15 was the ninth manned mission in the American Apollo space program, the fourth to land on the Moon and the eighth successful manned mission. It was the first of what were termed "J missions", long duration stays on the Moon with a greater focus on science than had been possible on previous...

  • Apollo 16
    Apollo 16
    Young and Duke served as the backup crew for Apollo 13; Mattingly was slated to be the Apollo 13 command module pilot until being pulled from the mission due to his exposure to rubella through Duke.-Backup crew:...

  • Apollo 17
    Apollo 17
    Apollo 17 was the eleventh and final manned mission in the American Apollo space program. Launched at 12:33 a.m. EST on December 7, 1972, with a three-member crew consisting of Commander Eugene Cernan, Command Module Pilot Ronald Evans, and Lunar Module Pilot Harrison Schmitt, Apollo 17 remains the...

  • Skylab 2
    Skylab 2
    -Backup crew:-Support crew:*Robert L. Crippen*Richard H. Truly*Henry W. Hartsfield, Jr*William E. Thornton-Mission parameters:*Mass: 19,979 kg*Maximum Altitude: 440 km*Distance: 18,536,730.9 km...

  • Skylab 3
    Skylab 3
    Skylab 3 was the second manned mission to Skylab. The Skylab 3 mission started July 28, 1973, with the launch of three astronauts on the Saturn IB rocket, and lasted 59 days, 11 hours and 9 minutes...

  • Skylab 4
    Skylab 4
    Skylab 4 was the fourth Skylab mission and placed the third and final crew on board the space station. The mission started November 16, 1973 with the launch of three astronauts on a Saturn IB rocket, and lasted 84 days, 1 hour and 16 minutes...

  • Apollo–Soyuz Test Project
  • Early Space Shuttle Flights

External links

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