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Load bank



 
 
A load bank is a device which develops an electrical load
External electric load

If an electrical network has a well-defined output terminal, the circuit connected to this terminal is the load. Load affects the performance of circuits that output volts or Current s, such as sensors, voltage sources, and amplifiers....
, applies the load to an electrical power source and converts or dissipates the resultant power output of the source.


The purpose of a load bank is to accurately mimic the operational or “real” load that a power source will see in actual application. However, unlike the “real” load, which is likely to be dispersed, unpredictable and random in value, a load bank provides a contained, organized and fully controllable load.


Consequently, a load bank can be further defined as a self-contained, unitized, systematic device that includes load elements with control and accessory devices required for operation.


Whereas the “real” load is served by the power source and uses the energy output of the source for some productive purpose, the load bank serves the power source, using its energy output to test, support or protect the power source.

Types of load bank
The three most common types of load banks are resistive load banks, reactive load banks, and capacitive load banks.

Resistive load bank
A resistive load bank, the most common type, provides equivalent loading of both generator
Electrical generator

In electricity generation, an electrical generator is a device that converts mechanical energy to electrical energy, generally using electromagnetic induction....
 and prime mover
Tractor unit

A tractor unit, traction unit, road tractor or prime mover is a heavy-duty vehicle, usually with a large diesel engine and several axles....
.






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Encyclopedia


A load bank is a device which develops an electrical load
External electric load

If an electrical network has a well-defined output terminal, the circuit connected to this terminal is the load. Load affects the performance of circuits that output volts or Current s, such as sensors, voltage sources, and amplifiers....
, applies the load to an electrical power source and converts or dissipates the resultant power output of the source.


The purpose of a load bank is to accurately mimic the operational or “real” load that a power source will see in actual application. However, unlike the “real” load, which is likely to be dispersed, unpredictable and random in value, a load bank provides a contained, organized and fully controllable load.


Consequently, a load bank can be further defined as a self-contained, unitized, systematic device that includes load elements with control and accessory devices required for operation.


Whereas the “real” load is served by the power source and uses the energy output of the source for some productive purpose, the load bank serves the power source, using its energy output to test, support or protect the power source.

Applications


Load banks are used in a variety of applications, including:

  • Factory testing of engine diesel generator
    Diesel generator

    A diesel generator is the combination of a diesel engine with an electrical generator to generate electric energy. Diesel generating sets are used in places without connection to the Electric power transmission or as emergency power-supply if the grid fails....
     sets
  • To reduce wet stacking
    Wet stacking

    Wet stacking is a condition in diesel engines in which all the fuel is not burned and passes on into the exhaust side of the turbocharger and on into the exhaust system....
     problems
  • Periodic exercising of stand-by engine generator sets
  • UPS system
    Uninterruptible power supply

    An uninterruptible power supply , also known as a battery back-up, provides emergency power and, depending on the topology, line regulation as well to connected equipment by supplying power from a separate source when utility power is not available....
     testing
  • Battery
    Battery (electricity)

    In electronics, a battery or voltaic cell is a combination of one or more electrochemical cell Galvanic cells which store chemical energy that can be converted into electric potential energy, creating electricity....
     system testing
  • Ground power testing
  • Load optimization in prime power applications
  • Factory testing of turbine
    Turbine

    A turbine is a rotary engine that extracts energy from a fluid flow. Claude Burdin coined the term from the Latin turbo, or vortex, during an 1828 engineering competition....
    s
  • Remove carbon build-up on the piston heads


Types of load bank


The three most common types of load banks are resistive load banks, reactive load banks, and capacitive load banks.

Resistive load bank


A resistive load bank, the most common type, provides equivalent loading of both generator
Electrical generator

In electricity generation, an electrical generator is a device that converts mechanical energy to electrical energy, generally using electromagnetic induction....
 and prime mover
Tractor unit

A tractor unit, traction unit, road tractor or prime mover is a heavy-duty vehicle, usually with a large diesel engine and several axles....
. That is, for each kilowatt (or horsepower
Horsepower

Horsepower is the name of several non-International System of Units units of power . It was originally defined to allow the output of steam engines to be measured and compared with the power output of draft horses....
) of load applied to the generator by the load bank, an equal amount of load is applied to the prime mover by the generator. A resistive load bank, therefore, removes energy from the complete system: load bank from generator—generator from prime mover—prime mover from fuel. Additional energy is removed as a consequence of resistive load bank operation: waste heat from coolant, exhaust and generator losses and energy consumed by accessory devices. A resistive load bank impacts upon all aspects of a generating system.

The “load” of a resistive load bank is created by the conversion of electrical energy to heat via high-current resistors such as grid resistors
Resistor

|- align = "center"||width = "25"|| |- align = "center"||| Potentiometer|- align = "center"| || |- align = "top"| Resistor|| Variable resistor...
. This heat must be dissipated from the load bank, either by air or by water, by forced means or convection.

In a testing system, a resistive load simulates real-life resistive loads, such as incandescent lighting
Incandescent light bulb

The incandescent light bulb, incandescent lamp or incandescent light globe is a source of electric light that works by incandescence, ....
 and heating loads as well as the resistive or unity power factor component of magnetic (motors, transformers) loads.

Reactive load bank


A “reactive” load includes inductive (lagging power factor
Power factor

The power factor of an alternating current electric power system is defined as the ratio of the AC power flowing to the load to the AC power , and is a number between 0 and 1 ....
) and/or capacitive (leading power factor) loads.

Inductive loads, the more common type, consist of iron-core reactive elements which, when used in conjunction with a resistive load bank, create a lagging power factor load. Typically, the inductive load will be rated at a numeric value 75% that of the corresponding resistive load such that when applied together a resultant 0.8 power factor load is provided. That is to say, for each 100 kW of resistive load, 75 KVAR of inductive load is provided. Other ratios are possible to obtain other power factor ratings. Inductive loads are used to simulate real-life mixed commercial loads consisting of lighting, heating, motors, transformers, etc. With a resistive/inductive load bank, full power system testing is possible, given the impact of reactive currents on generator/voltage regulator performance as well as effects on conductors and switchgear.

Capacitive load bank


A capacitive load bank is similar to a reactive load bank in rating and purpose, except leading power factor loads are created. These loads simulate certain electronic or non-linear loads typical of telecommunications, computer or UPS industries.

Railways


Where a diesel-electric locomotive is equipped for dynamic braking
Dynamic braking

Dynamic braking is the use of the electric traction motors of a railroad vehicle as generators when slowing the vehicle. It is termed rheostatic if the generated electrical power is dissipated as heat in brake grid resistors and regenerative brake if the power is returned to the supply line....
, the braking resistor may be used as a load bank for testing the engine-generator set.

See also

  • Dummy load
    Dummy load

    A dummy load is a device used to simulate an electrical load, usually for testing purposes....
  • Grid resistor
    Resistor

    |- align = "center"||width = "25"|| |- align = "center"||| Potentiometer|- align = "center"| || |- align = "top"| Resistor|| Variable resistor...