Ford Mustang SVT Cobra
Encyclopedia
The 1993 Ford Mustang SVT Cobra was launched during the 1992 Chicago Auto Show
Chicago Auto Show
The Chicago Auto Show is held annually in February at Chicago's McCormick Placeconvention complex. It is among the largest auto shows in North America....

. It was the premier vehicle of Ford's newly established SVT division, designed to showcase SVT's four hallmarks of Performance, Substance, Exclusivity and Value. The exterior of the 1993 SVT Cobra does not represent a radical departure from the year's GT model: However, there are subtle differences, as explained below.

The true redesign and upgrade occurred beneath the bodywork: The powertrain
Powertrain
In a motor vehicle, the term powertrain or powerplant refers to the group of components that generate power and deliver it to the road surface, water, or air. This includes the engine, transmission, drive shafts, differentials, and the final drive...

 was driven by a 302 CID V8 (5.0L) motor, producing 235 hp (175 kW) and 280 ft·lbs (380 N·m) of torque. According to Road & Track, this could send a Cobra through the 1/4 mile
Dragstrip
A dragstrip is a facility for conducting automobile and motorcycle acceleration events such as drag racing. Although a quarter mile is the best known measure for a drag track, many tracks are eighth mile tracks...

 in 14.5 seconds at a trap speed of 98 mph (158 km/h). Acceleration
Acceleration
In physics, acceleration is the rate of change of velocity with time. In one dimension, acceleration is the rate at which something speeds up or slows down. However, since velocity is a vector, acceleration describes the rate of change of both the magnitude and the direction of velocity. ...

 from zero to 60 mph (97 km/h) took 5.9 seconds. The drivetrain received an upgraded transmission, rear disc brakes, and for the first time on a factory Mustang, 17" unidirectional wheels. The suspension was not neglected, either: Cobra models received a softer, more compliant ride compared to the GT model. This was accomplished with model-specific springs and sway bars.

Note: Ford part numbers are listed below. In many cases Ford has two separate numbers for each part, the Ford production number (the fourth character is a Z), and an engineering number. The engineering number is usually what is stamped/cast on the part itself (the fourth character is E for engine parts, F for electronics, and C for chassis).

Engine

The 1993 SVT Cobra's short block
Short block
Short block is an automotive term describing an engine sub-assembly.A short block is the portion of the engine block below the head gasket but above the oil pan. An in-block cam engine will also include the camshaft and timing gear. The overhead cam style of engine will not include the...

 (cylinder block, crankshaft, rods, and pistons) was carried over from the GT model. To this, Ford SVT engineers added the following performance items:
  • Cylinder Heads
    Cylinder head
    In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

    : GT-40 "High Flow" Cast Iron
    Cast iron
    Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

     heads were installed. They were milled for 62.5 cc combustion chamber
    Combustion chamber
    A combustion chamber is the part of an engine in which fuel is burned.-Internal combustion engine:The hot gases produced by the combustion occupy a far greater volume than the original fuel, thus creating an increase in pressure within the limited volume of the chamber...

    s. Valves
    Poppet valve
    A poppet valve is a valve consisting of a hole, usually round or oval, and a tapered plug, usually a disk shape on the end of a shaft also called a valve stem. The shaft guides the plug portion by sliding through a valve guide...

     measure 1.84" (46.7 mm) intake, and 1.54" (39.1 mm) exhaust. The valves are actuated by Cobra-specific 1.7 ratio roller rockers, constructed of aluminum and produced for Ford by Crane Cams. Part Numbers: F3ZZ-6049-B (head), F3ZZ-6507-A (intake valve), F3ZZ-6505-A (exhaust valve), F3ZE-6529-AB (rockers).

  • Intake Manifold
    Inlet manifold
    In automotive engineering, an inlet manifold or intake manifold is the part of an engine that supplies the fuel/air mixture to the cylinders...

    : The Cobra upper manifold was unique to the 1993 Cobra and had a 2.75" (70.0mm) diameter
    Diameter
    In geometry, a diameter of a circle is any straight line segment that passes through the center of the circle and whose endpoints are on the circle. The diameters are the longest chords of the circle...

     round throttle body opening, diverting air into (8) round staggered ports
    Cylinder head porting
    Cylinder head porting refers to the process of modifying the intake and exhaust ports of an internal combustion engine to improve the quality and quantity of the air flow. Cylinder heads, as manufactured, are usually suboptimal due to design and manufacturing constraints...

    , each 1.64" (41.7 mm) diameter. The lower manifold was identical to the GT-40 manifold used by Ford Racing; it redirects airflow to a rectangular port configuration as needed by the cylinder heads. Part Numbers: F3ZZ-9424-C (upper manifold),F3ZZ-9424-D (lower).

  • Camshaft
    Camshaft
    A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.-History:An early cam was built into Hellenistic water-driven automata from the 3rd century BC. The camshaft was later described in Iraq by Al-Jazari in 1206. He employed it as part of his automata,...

    : The cam is of the hydraulic roller type (same as the GT). However, the Cobra cam has unique specifications of 0.479"/0.479" (12.2 mm/12.2 mm) intake/exhaust lift, (209°/209°) duration at 0.050" (1.27 mm), and a lobe separation of 118.3°, Part Number: F3ZE-6250-CA.

  • Air/Fuel Delivery
    Fuel injection
    Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

    : The increased airflow and fuel consumption of the Cobra required these upgraded components: Larger (compared to the GT) 24 lb/hr fuel injectors, 2.75" (70.0 mm) MAF meter
    Mass flow sensor
    A mass air flow sensor is used to find out the mass flowrate of air entering a fuel-injected internal combustion engine. The air mass information is necessary for the engine control unit to balance and deliver the correct fuel mass to the engine. Air changes its density as it expands and contracts...

    , 2.56" (65.0 mm) throttle body, and matching EGR plate
    Exhaust gas recirculation
    In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

     handle the increased breathing of the motor. A specially calibrated X3Z EEC-IV
    Intel 8061
    The Intel 8061 microcontroller is most notable for its use in the Ford EEC-IV automotive engine control unit. A close relative of the 8096, the Intel 8061 is second-sourced by Toshiba and Motorola .IntroductionThe MCS-96 family originated as a commercial derivative of the Intel 8061, the first...

     engine control unit
    Engine control unit
    An engine control unit is a type of electronic control unit that determines the amount of fuel, ignition timing and other parameters an internal combustion engine needs to keep running...

     runs the system. Part Numbers: F1TZ-9F593-C (injectors), FIZF-12B579-AA (meter), F3ZF-12A650-CA (ECU).

  • Accessories: The crankshaft
    Crankshaft
    The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

     pulley
    Pulley
    A pulley, also called a sheave or a drum, is a mechanism composed of a wheel on an axle or shaft that may have a groove between two flanges around its circumference. A rope, cable, belt, or chain usually runs over the wheel and inside the groove, if present...

     diameter decreased by 14% (as compared to the GT) in order to under-drive the alternator
    Alternator
    An alternator is an electromechanical device that converts mechanical energy to electrical energy in the form of alternating current.Most alternators use a rotating magnetic field but linear alternators are occasionally used...

    , A/C
    Gas compressor
    A gas compressor is a mechanical device that increases the pressure of a gas by reducing its volume.Compressors are similar to pumps: both increase the pressure on a fluid and both can transport the fluid through a pipe. As gases are compressible, the compressor also reduces the volume of a gas...

    , and smog pump, all to increase power. The water pump
    Water Pump
    Water Pump is one of the neighbourhoods of Gulberg Town in Karachi, Sindh, Pakistan. It is near main Water Pump that supplies fresh water to the city of Karachi....

     pulley also decreased in diameter by the same amount in order to preserve the ratio of pump speed, and thus coolant flow. These smaller accessory pulleys necessitated a shorter serpentine belt
    Serpentine belt
    A serpentine belt, also known as a multi-vee, poly-v, or multi-rib belt, is a single, continuous belt used to drive multiple peripheral devices in an automotive engine, such as an alternator, power steering pump, water pump, A/C compressor, air pump, etc. The belt may also be guided by an idler...

    . Part Numbers: F3ZZ-6A312-A (crank pulley), F3ZZ-8509-A (water pump pulley), F3ZZ-8620-A (belt).

  • Exhaust
    Exhaust system
    An exhaust system is usually tubing used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes...

    : To extract the maximum amount of power from the Cobra's powerplant, Ford engineers used tuned mufflers with lower restriction (as compared to the GT). While the factory headers and H-pipe remained the same, the tailpipes were similar to that of a Mustang LX 5.0L (Sport) model in that they had straight stainless steel tips (instead of turn-down tips on the GT). This is because the Cobra had a revised rear fascia, allowing (unlike the GT) for an exposed dual exhaust. Part Numbers: F3ZZ-5230-A, stamped F3ZC-5230-CC (RH muffler), F3ZZ-5230-A, stamped F3ZC-5232-DC (LH muffler)

Drivetrain

With the increased engine output of the new Mustang SVT Cobra, the Borg-Warner World Class T-5 transmission (which was only used in the Cobra) needed an internal upgrade. This upgrade consisted of custom gearing 1-3(which were reduce 10% and hardened), 4th/5th(just hardened) gear was the same as standard T-5's found in the Lx/GT's. The clutch for the Cobra was increased in size over the standard Lx/GT clutches(10.5in vs 9.75in).

Suspension

  • Shocks/Struts
    Shock absorber
    A shock absorber is a mechanical device designed to smooth out or damp shock impulse, and dissipate kinetic energy. It is a type of dashpot.-Nomenclature:...

    : The Cobra outsourced production of shocks and struts to the aftermarket manufacturer Tokico. The components used were specifically valved for the new car. Part Numbers: F3ZZ-18124-A (front struts), F3ZZ-18125-A (rear shocks).

Exterior Styling

Featuring more subdued styling than the GT, and the only exterior colors offered were (color codes are in parenthesis) Black Clearcoat (UA), Teal Metallic Clearcoat (RD), Vibrant Red Clearcoat (ES), and for a rare nine cars, Vibrant Red non-Clearcoat (EY).

1993 Cobra "R"

A Cobra "R" model was also produced in 1993. It featured larger brakes, Koni shocks and struts, an engine oil cooler, a power steering cooler, and a factory rear seat delete. Since the Cobra "R" was race oriented, options such as air conditioning and a stereo system were not offered. Each of the 107 produced were offered in Vibrant Red only.
YearModelProduction
1993Hatchback 4,993
R 107
Total5,100

1994–1995

Ford re-introduced the Cobra in mid-1994 featuring the new styling as well as larger brakes, a revised suspension setup and wider wheels than the outgoing version, a "GT-40" lower intake and Cobra specific upper intake as well as GT-40 cast iron heads. Power was boosted to 240 hp, though. New colors were introduced, Rio Red, Crystal White, and Black keeping the total palatte at three. Differences between GT and Cobra included the front bumper (Cobras feature round fog lights), Cobra-specific wheels, and in 1994 and 1995 the Cobra utilized the LX (V-6 3.8L) 'MUSTANG' rear bumper, while the 'COBRA' rear bumper didn't appear until 1996. Unique for the 1995 Cobra was the removable hard top option. These models were essentially the same as the convertible Cobra but had several small provisions to accept the retaining mechanisms of the fiberglass top and dome/map light wiring.
YearModelProduction
1994Coupe 5,009
Convertible 1,000
Total6,009
1995Coupe 4,005
Convertible 1,003
R 250
Total5,258
Total11,267

1995 Cobra R

In the wake of the '93 R’s unexpected success, SVT engineers developed a more powerful R-model based on the 1995 Cobra. Top priority became addressing customer requests for a larger, more powerful engine and more fuel capacity. In response to those requests, SVT replaced the Cobra’s 5.0 L V8 with an SVT modified version of Ford’s 5.8 liter Windsor V8, re-engineered to produce 300 hp and installed a Kevlar 20 U.S.gal fuel tank. To handle the torque of the more powerful engine, a Tremec 3550 5-speed manual transmission was installed. See also 5-speed T-5 manual
Manual
Manual may mean:* Instructions** User guide** Owner's manual** Instruction manual ** Online help** Unix manual - known as "man pages"* Manual - a keyboard, as for an organ* Manual * A manual is a special kind of wheelie....

. Again, weight-savings was targeted, so there was no back seat, radio, power windows/seats or air-conditioning—not even fog lights, which were omitted to provide ducts for getting cool air onto the front disk brakes. Heavy-duty progressive-rate springs, thicker stabilizer bars and a front strut tower brace helped improve handling on the racetrack. Only 250 vehicles were built, available only in white with saddle cloth interior, each with a unique center-tiered fiberglass hood tall enough to clear the engine and induction system.

1996–1998

For 1996, Ford finally did away with the aging 5.0 liter V8 in the Mustang, replacing it with a new aluminum 4.6 liter, DOHC, "modular
Ford Modular engine
The Ford Modular engine is Ford Motor Company's overhead camshaft V8 and V10 engine family, which has been produced in 4.6L, 5.0L , 5.4L, and 6.8L variations. Contrary to popular belief, the Modular engine did not get its name from its design or sharing of certain parts among the engine family...

" unit that was smoother and had slightly better fuel economy. This engine produced 305 hp and 300 lbf.ft of torque, making the new Cobra capable of high-13 second quarter miles. Early models were backed by the Borg Warner T-45 5-speed manual transmission
Manual transmission
A manual transmission, also known as a manual gearbox or standard transmission is a type of transmission used in motor vehicle applications...

. Late in 1998, Tremec bought production rights for the T-45, although it remained unchanged in terms of strength. In 1996 Ford also introduced the Mystic Cobra which featured color shifting paint manufactured by BASF. The paint was green based, and depending on the angle it was viewed the colors shifted from green to purple to root beer to gold. The 1998 Cobra was the last year of the return style fuel system which was replaced with a newer returnless system in 1999.
YearModelProduction
1996Coupe 7,493
Convertible 2,510
Total10,003
1997Coupe 6,961
Convertible 3,088
Total10,049
1998Coupe 5,174
Convertible 3,480
Total8,654
Total28,706

1999/2001

With the introduction of the "new edge" Mustang
Ford Mustang
The Ford Mustang is an automobile manufactured by the Ford Motor Company. It was initially based on the second generation North American Ford Falcon, a compact car. Introduced early on April 17, 1964, as a "1964½" model, the 1965 Mustang was the automaker's most successful launch since the Model A...

 in 1999, came a new SVT Cobra. All 1999-2001 Cobras featured independent rear suspension, unique to the Cobras. They also used a newer returnless fuel system which helped Ford meet tightening emission standards. The new Cobra had an upgraded 4.6L DOHC engine with 320 hp (239 kW) and 317 ft·lbf (429 N·m) of torque. The 4.6 L Cobra was not produced in 2000. Ford replaced the intake manifold, exhaust and computer components to produce 320 hp. The Cobra came back in 2001 with the same power rating, close to its GM competition, the Camaro SS and Pontiac Trans Am Ram Air WS6 package that produced 325 hp (242 kW).
While the 2001 Cobra shares almost all the same components of the 1999, some changes were made including:


  • The engine block was changed from the Teksid block to the Windsor Aluminum Plant or WAP block. The WAP block is regarded to be weaker than the previous Teksid block. Some 2001s received the Teksid, either from the factory or as a replacement motor

  • Revised cylinder heads.

  • Cobra-specific seats with a combination of leather and alcantara [suede-like microfiber] inserts - 1999 Cobras had normal Mustang seats.

  • A rear bumper that reads "COBRA", instead of "MUSTANG", as the 1999 Cobra had.

  • A rear badge on the trunklid was changed to say "SVT" instead of "SVT Cobra" as the 1999 Cobra had.

  • The wheels for the 1999 and 2001 are 17x8. The '99 & '01 were sold with silver powdercoated aluminum wheels. The 2001 had the option of polished wheels in the same style.

  • The T-45 transmission in the 1999 model was replaced by the 3650 in the 2001 model.

  • The axleshafts and differential were changed from 28 splines in 1999 to 31 splines in 2001.

  • The spoiler was redesigned.

  • The CD player was upgraded to a 6 disc unit.

  • The center console and trim were redesigned.

  • The emergency brake was fitted with a 'boot' of leather to cover the hole in the console where it protrudes.

  • The headlights were changed from a chrome background to a black background. The newer headlights are sometimes referred a "smoked" or "tinted" but this only refers to the black background. The actual lenses are clear and identical to that of the 1999.

  • The color of the odometer digits and instrument cluster lighting was slightly changed.



In the pictures at right showing the two blocks of the SN-95 2 SVT Mustang Cobra, note the extra ribs designed to impart strength to the weaker WAP. Also, note the hatching in valley of the Teksid is square, while the WAP has diagonal hatching.

A similar Cobra model was produced in the US in 2002 for export to the Australian market.*
YearModelProduction
1999Coupe 4,040
Convertible 4,055
Total8,095
2000R Coupe 300
Total300
2001Coupe 3,867
Convertible 3,384
Total7,251
2002 Total100
Total15,746
(including exports)

2000 Cobra R

In 2000, the Cobra R returned for a production run of 300 units (effectively taking the place of the standard Cobra for that model year) with a 5.4L DOHC engine (6500 rpm redline) that was rated at 385 hp and 385 lbf.ft of torque, although independent dyno tests have shown that it produced rear-wheel output that nearly matched both of those numbers, suggesting the engine may have been under rated. As before, this model was designed to be a race-ready high-performance vehicle in a perfectly street legal package; as such, it lacked many of the comforts the base production line Cobra enjoyed. This model had no radio/audio equipment, no air conditioning, and no rear seat. Each of the 300 produced featured a charcoal interior with Recaro
Recaro
RECARO GmbH & Co. KG, commonly known as Recaro, is a German company based in Kirchheim unter Teck in the vicinity of Stuttgart, known for their automobile bucket seats...

 buckets and sporting a Performance Red exterior.

The 2000 Cobra R had several distinguishing visual and performance features that allow one to easily identify it as something more than a normal 1999 or 2001 Cobra. The "power dome" hood for instance, is taller than the normal Cobra hood, and has gills that can be cut out to reduce engine compartment temperatures. The rear spoiler is tall and wide, providing much needed down force at track speeds. The 2000 Cobra R is equipped with Eibach springs that lower the car 1.5 inches in front and 1.0 inch out back. This model also uses Bilstein shocks and struts, Brembo 4-piston front calipers acting on 13 inch rotors cooled by large ducts, along with a race-style fuel cell that is clearly visible protruding under the V6-style rear diffuser. The front bumper is adorned with a low riding, removable front diffuser
Diffuser
Diffuser can refer to any device that diffuses in some manner such as:* In aerodynamics** Diffuser , a shaped section of a car's underbody which improves the car's aerodynamic properties** divergent part of the flute...

. The wheels are also uniquely styled silver five spoke 18 inches (457.2 mm) x 9.5 inches (241.3 mm) alloys wrapped in aggressive BF Goodrich G-Force KD tires. The hand built SVT engine employes special DOHC cylinder heads, a "Trumpet-style" intake manifold, aggressive camshafts, short tube headers, and connected to Cobra catalysts, a Bassani X-pipe, and a unique Borla dual side exiting exhaust system. This model also features 3.55 gears, a Gerodisc hydro-mechanical differential with speed and torque sensitivity, and a Tremec T-56 6-speed transmission that is closely geared for drag racing or road course usage. Despite these close ratios, the 2000 Cobra R also enjoyed a 175.3 mph (282 km/h) top speed.

With its sharp styling, stiff suspension, and overall aggressive engineering, SVT fulfilled the 2000 Cobra R's intent of a pure sport and track car.

"This limited-edition, 385-horse pony runs 12s and pulls 1.01g!... Our acceleration tests revealed steam catapult-like launches with 60 mph arriving in just 4.4 seconds... That compares favorably with the Corvette's 4.8-second run to 60 and 13.3 at 108.6 through the quarter mile." -Motor Trend April, 2000 Issue.

2003–2004

Debuting in early 2002, the 2003 Cobra, codenamed "Terminator" by the SVT development crew, which quickly fell into common usage for the 2003/04 Cobra, came with a supercharged 4.6 L DOHC engine. Numerous improvements were made to the powertrain and driveline to handle the increase from the previous model year. A cast iron block was used instead of aluminum, with stronger internals, including forged Zolner pistons and Manley H-beam connecting rods that were modified with a wrist pin oiling hole by the SVT engine builders. These upgrades were critical in order to support the 8 psi (0.55158058344 bar) of boost delivered from the stock Eaton M112 roots supercharger. Other improvements include the use of an aluminium flywheel connected to a Tremec T-56 six-speed transmission, 3.55:1 rear axle ratio and stronger 31 spline half shafts with revised upper and lower control arms. These modifications launched the Cobra from 0-60 mph in 4.5 seconds and the quarter mile in the high 12's at over 110 mi/h. Some have gone as low as 12.4 seconds with a professional driver and good conditions in stock form.

Although many believe there was no 2002 Cobra, there was a very small release. There were only about 100 vehicles built, and they were all shipped to Australia. Other changes included additional lights in the lower bumper, and the steering wheel was moved to the right side of the car. 2002 Mustang Cobra

For 2003, SVT offered a limited-edition Tenth Anniversary Cobra which featured unique color paint scheme, split seven spoke gunmetal wheels, and red leather inserts in the seats.

The 2004 Cobra was much the same as the 2003 Cobra with a few minor updates, including new paint color options (Screaming Yellow, Competition Orange and Mystichrome, which featured seats with custom colored inserts), a slightly updated exhaust system, which helped to eliminate the Gas Guzzler Tax
Gas Guzzler Tax
The National Energy Act: Energy Tax Act of 1978 , or the Gas Guzzler Tax, imposed set tax penalties on car manufacturers who fail to meet the minimum fuel economy level of in the United States. This does not include minivans, sport utility vehicles or pick-up trucks. It is intended to discourage...

that the 2003 suffered, as well as some minor interior changes.

A definitive history of this model and John Coletti's SVT operations was captured in the non-fiction book Iron Fist, Lead Foot by Frank Moriarty.
YearModelProduction
2003Coupe 8,394
Convertible 5,082
Total13,476
2004Coupe 3,768
Convertible 1,896
Total5,664
Total19,140
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