AutoAnalyzer
Encyclopedia
AutoAnalyzer is an automated analyzer using a special flow technique named "continuous flow analysis (CFA)" first made by the Technicon Corporation. The instrument was invented 1957 by Leonard Skeggs, PhD and commercialized by Jack Whitehead's Technicon Corporation. The first applications were for clinical analysis, but methods for industrial analysis soon followed.

The AutoAnalyzer profoundly changed the character of the chemical testing laboratory by allowing significant increases in the numbers of samples that could be processed. The novel design based on separating a continuously flowing stream with air bubbles all but eliminated slow, clumsy, and error prone manual methods of analysis. This instrument single handedly changed the concept of days per sample to a mindset that hundreds, or even thousands, of tests are possible per day.

Technicon sold its business to Revlon in 1980 who later sold the company to separate clinical (Bayer) and industrial (Bran+Luebbe - now SEAL Analytical) buyers in 1987. At the time, industrial applications accounted for about 20% of CFA machines sold.

In 1974 Ruzicka and Hansen carried out in Denmark
Denmark
Denmark is a Scandinavian country in Northern Europe. The countries of Denmark and Greenland, as well as the Faroe Islands, constitute the Kingdom of Denmark . It is the southernmost of the Nordic countries, southwest of Sweden and south of Norway, and bordered to the south by Germany. Denmark...

 and in Brasil initial experiments on a competitive technique, that they termed Flow Injection Analysis
Flow injection analysis
Flow injection analysis is an approach to chemical analysis that is accomplished by injecting a plug of sample into a flowing carrier stream...

 (FIA). Since then the technique found world wide use in research and routine applications, and was further modified through micro miniaturization and by replacing continuous flow with computer controlled programmable flow.( see Sequential Injection and Lab-on-valve technology).

USA

During the 1960s industrial laboratories were hesitant to use the autoanalyzer. Acceptance by regulatory agencies eventually came about by demonstration that the techniques are no different than a recording spectrophotometer with reagents and samples added at the exact chemical ratios as traditionally accepted manual methods.

The best known of Technicon's CFA instruments are the AutoAnalyzer II (introduced 1970), the Sequential Multiple Analyzer (SMA, 1969), and the Sequential Multiple Analyzer with Computer (SMAC, 1974). The Autoanalyzer II (AAII) is the instrument that most EPA methods were written on and reference. The AAII is a second generation segmented flow analyzer that uses 2 millimeter ID glass tubing and pumps reagent at flow rates of 2 - 3 milliliters per minute. Typical sample throughput for the AAII is 30 - 60 samples per hour. Third generation segmented flow analyzers were proposed in the literature, but not developed commercially until Alpkem introduced the RFA 300 in 1984. The RFA 300 pumps at flow rates less than 1 milliliter per minute through 1 millimeter ID glass mixing coils. Throughput on the RFA can approach 360 samples per hour, but averages closer to 90 samples per hour on most environmental tests. In 1986, Technicon (Bran+Luebbe) introduced its own microflow TRAACS-800 system.

Bran+Luebbe continued to manufacture the AutoAnalyzer II and TRAACS, a micro-flow analyzer for environmental and other samples, introduced the AutoAnalyzer 3 in 1997 and the QuAAtro in 2004. The Bran+Luebbe CFA business was bought by SEAL Analytical in 2006 and they continue to manufacture, sell and support the AutoAnalyzer 2/3 and QuAAtro CFA systems, as well as Discrete Analyzers.

Today there are other manufacturers of CFA instruments. Astoria-Pacific International, for example, was founded in 1990 by Raymond Pavitt, who previously owned Alpkem. Based in Clackamas, Oregon, U.S.A., Astoria-Pacific manufactures its own micro-flow systems. Its products include the Astoria Analyzer lines for Environmental and Industrial applications; the SPOTCHECK Analyzer for Neonatal screening; and FASPac (Flow Analysis Software Package) for data acquisition and computer interface. FIAlab Instruments, Inc., in Bellevue Washington, also manufactures several analyzer systems.

Alpkem was purchased by Perstorp, and then later by OI Analytical in College Station Texas. OI Analytical manufactures the only segmented flow analyzer that uses polymeric tubing in place of glass mixing coils. OI is also the only major instrument manufacturer that provides Segmented Flow Analysis (SFA) and Flow Injection Analysis (FIA) options on the same platform.

Europe

Alliance Instruments manufactures its own CFA in Frépillon, France.
Bran+Luebbe, now SEAL Analytical, still manufacture CFA AutoAnalyzer systems in Hamburg, Germany. Other CFA machines were made in the UK by Chemlab Instruments and are still made in Holland by Skalar.

Clinical analysis

AutoAnalyzers were used mainly for routine repetitive medical laboratory
Medical laboratory
A medical laboratory or clinical laboratory is a laboratory where tests are done on clinical specimens in order to get information about the health of a patient as pertaining to the diagnosis, treatment, and prevention of disease.-Departments:...

 analyses, but they had been replaced during the last years more and more by discrete working systems which allow lower reagent consumption. These instruments typically determine levels of albumin
Human serum albumin
Human serum albumin is the most abundant protein in human blood plasma. It is produced in the liver. Albumin constitutes about half of the blood serum protein...

, alkaline phosphatase
Alkaline phosphatase
Alkaline phosphatase is a hydrolase enzyme responsible for removing phosphate groups from many types of molecules, including nucleotides, proteins, and alkaloids. The process of removing the phosphate group is called dephosphorylation...

, aspartate transaminase (AST)
Aspartate transaminase
Aspartate transaminase , also called aspartate aminotransferase or serum glutamic oxaloacetic transaminase , is a pyridoxal phosphate -dependent transaminase enzyme . AST catalyzes the reversible transfer of an α-amino group between aspartate and glutamate and, as such, is an important enzyme in...

, blood urea nitrogen
Blood urea nitrogen
The blood urea nitrogen test is a measure of the amount of nitrogen in the blood in the form of urea, and a measurement of renal function. Urea is a by- product from metabolism of proteins by the liver and is removed from the blood by the kidneys.-Physiology:The liver produces urea in the urea...

, bilirubin
Bilirubin
Bilirubin is the yellow breakdown product of normal heme catabolism. Heme is found in hemoglobin, a principal component of red blood cells. Bilirubin is excreted in bile and urine, and elevated levels may indicate certain diseases...

, calcium
Calcium
Calcium is the chemical element with the symbol Ca and atomic number 20. It has an atomic mass of 40.078 amu. Calcium is a soft gray alkaline earth metal, and is the fifth-most-abundant element by mass in the Earth's crust...

, cholesterol
Cholesterol
Cholesterol is a complex isoprenoid. Specifically, it is a waxy steroid of fat that is produced in the liver or intestines. It is used to produce hormones and cell membranes and is transported in the blood plasma of all mammals. It is an essential structural component of mammalian cell membranes...

, creatinine
Creatinine
Creatinine is a break-down product of creatine phosphate in muscle, and is usually produced at a fairly constant rate by the body...

, glucose
Glucose
Glucose is a simple sugar and an important carbohydrate in biology. Cells use it as the primary source of energy and a metabolic intermediate...

, inorganic phosphorus
Phosphorus
Phosphorus is the chemical element that has the symbol P and atomic number 15. A multivalent nonmetal of the nitrogen group, phosphorus as a mineral is almost always present in its maximally oxidized state, as inorganic phosphate rocks...

, protein
Protein
Proteins are biochemical compounds consisting of one or more polypeptides typically folded into a globular or fibrous form, facilitating a biological function. A polypeptide is a single linear polymer chain of amino acids bonded together by peptide bonds between the carboxyl and amino groups of...

s, and uric acid
Uric acid
Uric acid is a heterocyclic compound of carbon, nitrogen, oxygen, and hydrogen with the formula C5H4N4O3. It forms ions and salts known as urates and acid urates such as ammonium acid urate. Uric acid is created when the body breaks down purine nucleotides. High blood concentrations of uric acid...

 in blood serum
Blood serum
In blood, the serum is the component that is neither a blood cell nor a clotting factor; it is the blood plasma with the fibrinogens removed...

 or other bodily samples. AutoAnalyzers automate repetitive sample analysis steps which would otherwise be done manually by a technician
Technician
A technician is a worker in a field of technology who is proficient in the relevant skills and techniques, with a relatively practical understanding of the theoretical principles. Experienced technicians in a specific tool domain typically have intermediate understanding of theory and expert...

, for such medical tests as the ones mentioned previously. This way, an AutoAnalyzer can analyze hundreds of samples every day with one operating technician. Early AutoAnalyzer instruments each tested multiple samples sequentially for individual analytes. Later model AutoAnalyzers such as the SMAC tested for multiple analytes simultaneously in the samples.

In 1959 a competitive system of analysis was introduced by Hans Baruch
Hans Baruch
Hans Baruch is an American physiologist/inventor who is noted mainly for his contributions to scientific apparatus and instruments in the field of automated clinical chemistry...

 of Research Specialties Company. That system became known as Discrete Sample Analysis and was represented by an instrument known as the "Robot Chemist." Over the years the Discrete Sample Analysis method slowly replaced the Continuous Flow system in the clinical laboratory.

Industrial analysis

The first industrial applications - mainly for water, soil extracts and fertilizer - used the same hardware and techniques as clinical methods, but from the mid 1970s special techniques and modules were developed so that by 1990 it was possible to perform solvent extraction, distillation, on-line filtration and UV digestion in the continuously flowing stream. In 2005 about two thirds of systems sold worldwide were for water analysis of all kinds, ranging from sub-ppb levels of nutrients in seawater to much higher levels in waste water; other common applications are for soil, plant, tobacco, food, fertilizer and wine analysis.

Continuous Flow Analyzer

In Continuous Flow Analysis (CFA) a continuous stream of material is divided by air bubbles into discrete segments in which chemical reactions occur. The continuous stream of liquid samples and reagents are combined and transported in tubing and mixing coils. The tubing passes the samples from one apparatus to the other with each apparatus performing different functions, such as distillation, dialysis, extraction, ion exchange, heating, incubation, and subsequent recording of a signal. An essential principle of the system is the introduction of air bubbles. The air bubbles segment each sample into discrete packets and act as a barrier between packets to prevent cross contamination as they travel down the length of the tubing. The air bubbles also assist mixing by creating turbulent flow (bolus flow), and provide operators with a quick and easy check of the flow characteristics of the liquid. Samples and standards are treated in an exactly identical manner as they travel the length of the tubing, eliminating the necessity of a steady state signal, however, since the presence of bubbles create an almost square wave profile, bringing the system to steady state does not significantly decrease throughput ( third generation CFA analyzers average 90 or more samples per hour) and is desirable in that steady state signals (chemical equilibrium) are more accurate and reproducible.

A continuous flow analyzer (CFA) consists of different modules including a sampler, pump, mixing coils, optional sample treatments (dialysis, distillation, heating, etc), a detector, and data generator. Most continuous flow analyzers depend on color reaction
Color reaction
In chemistry, a color reaction or colour reaction is a chemical reaction that is used to transform colorless chemical compounds into colored derivatives which can be detected visually or with the aid of a colorimeter....

s using a flow through colorimeter, however, many methods have been developed that use ISE, flame photometry, ICAP, fluorometry, and so forth.

Flow Injection Analyzer

Flow Injection Analysis (FIA), as introduced in 1975 by Ruzicka and Hansen, has been described in over 18,000 scientific papers and almost 20 monographs. The Japanese Society for Flow Injection Analysis (JAFIA) has been in existence for 20 years and publishes a scientific journal devoted to research in this rapidly growing field of automated chemical analysis, now closely related to microfluidics.

The first generation of FIA technology, termed flow injection (FI), was inspired by the AutoAnalyzer technique invented by Skeggs in early 1950s. While Skeggs' AutoAnalyzer uses air segmentation to separate a flowing stream into numerous discrete segments to establish a long train of individual samples moving through a flow channel, FIA systems separate each sample from subsequent sample with a carrier reagent. While the AutoAnalyzer mixes sample homogeneously with reagents, in all FIA techniques sample and reagents are merged to form a concentration gradient that yields analysis results. Removal of air segmentation opened the door to instrument miniaturization and inspired further progress towards analytical microfluidics, sometimes termed as "lab-on-chip".

FIA methods can be used for both fast reactions as well as slow reactions. For slow reactions, a heater is often utilized. The reaction does not need to reach completion since all samples and standards are given the same period to react. For typical assays commonly measured with FIA (e.g., nitrite, nitrate, ammonia, phosphate) it is not uncommon to have a throughput of 60-120 samples per hour.

FIA methods are limited by the amount of time necessary to obtain a measurable signal since travel time through the tubing tends to broaden peaks to the point where samples can merge with each other. As a general rule, FIA methods should not be used if an adequate signal cannot be obtained within two minutes, and preferably less than one. Reactions that need longer reaction times should be segmented. However,considering the number of FIA publications and wide variety of uses of FIA for serial assays, the "one minute" time limitation does not seem to be a serious limitation for most real life assays. Yet, assays based on slow chemical reactions have to be carried either in stopped flow mode ( SIA) or by segmenting the flow.

OI Analytical, in its gas diffusion amperometric total cyanide method, uses a segmented flow injection analysis technique that allows reaction times of up to 10 minutes by flow injection analysis.

Technicon experimented with FIA long before it was championed by Ruzicka and Hansen. Andres Ferrari reported that analysis was possible without bubbles if flow rates were increased and tubing diameters decreased. In fact, Skegg's first attempts at the auto analyzer did not segment. Technicon chose to not pursue FIA because, at the time, it increased reagent consumption and the cost of analysis.

The second generation of the FIA technique, called Sequential Injection Analysis (SIA), was conceived in 1990 and has been further developed and miniaturized over the course of the following decade. It uses flow programming instead of the continuous flow regime (as used by CFA and FIA), that allows the flow rate and flow direction to be tailored to the need of individual steps of analytical protocol. Reactants are mixed by flow reversals and a measurement is carried out while the reaction mixture is arrested within the detector by stepping the flow. Microminiaturized chromatography is carried out on microcolumns that are automatically renewed by microfluidic manipulations. The discrete pumping and metering of microliter sample and reagent volumes used in SI only generates waste per each sample injection. The enormous volume of FI and SI literature documents the versatility of FI and SI and their usefulness for routine assays (in soil, water, environmental, biochemical and biotechnological assays) has demonstrated their potential to be used as a versatile research tool.

Dialyzer module

In medical testing applications and industrial samples with high concentrations or interfering material, there is often a dialyzer
Dialysis (biochemistry)
In biochemistry, dialysis is the process of separating molecules in solution by the difference in their rates of diffusion through a semipermeable membrane, such as dialysis tubing....

 module in the instrument in which the analyte permeates through a dialysis membrane into a separate flow path going on to further analysis. The purpose of a dialyzer is to separate the analyte from interfering substances such as protein
Protein
Proteins are biochemical compounds consisting of one or more polypeptides typically folded into a globular or fibrous form, facilitating a biological function. A polypeptide is a single linear polymer chain of amino acids bonded together by peptide bonds between the carboxyl and amino groups of...

, whose large molecule
Molecule
A molecule is an electrically neutral group of at least two atoms held together by covalent chemical bonds. Molecules are distinguished from ions by their electrical charge...

s do not go through the dialysis membrane but go to a separate waste stream. The reagents, sample and reagent volumes, flow rates, and other aspects of the instrument analysis depend on which analyte is being measured.

Recording of results

Previously a chart recorder
Chart recorder
A chart recorder is an electromechanical device that records an electrical or mechanical input trend onto a piece of paper . Chart recorders may record several inputs using different color pens and may record onto strip charts or circular charts...

 and more recently a data logger
Data logger
A data logger is an electronic device that records data over time or in relation to location either with a built in instrument or sensor or via external instruments and sensors. Increasingly, but not entirely, they are based on a digital processor...

 or personal computer
Personal computer
A personal computer is any general-purpose computer whose size, capabilities, and original sales price make it useful for individuals, and which is intended to be operated directly by an end-user with no intervening computer operator...

 records the detector output as a function of time so that each sample output appears as a peak whose height depends on the analyte level in the sample.

Current Uses

AutoAnalyzers are still used for a few clinical applications such as neonatal screening or Anti-D, but the majority of instruments are now used for industrial and environmental work. Standardized methods published by the ASTM (ASTM International), the US Environmental Protection Agency (EPA) as well as the International Organization for Standardization
International Organization for Standardization
The International Organization for Standardization , widely known as ISO, is an international standard-setting body composed of representatives from various national standards organizations. Founded on February 23, 1947, the organization promulgates worldwide proprietary, industrial and commercial...

 (ISO) for environmental analytes such as nitrite
Nitrite
The nitrite ion has the chemical formula NO2−. The anion is symmetric with equal N-O bond lengths and a O-N-O bond angle of ca. 120°. On protonation the unstable weak acid nitrous acid is produced. Nitrite can be oxidised or reduced, with product somewhat dependent on the oxidizing/reducing agent...

, nitrate
Nitrate
The nitrate ion is a polyatomic ion with the molecular formula NO and a molecular mass of 62.0049 g/mol. It is the conjugate base of nitric acid, consisting of one central nitrogen atom surrounded by three identically-bonded oxygen atoms in a trigonal planar arrangement. The nitrate ion carries a...

, ammonia
Ammonia
Ammonia is a compound of nitrogen and hydrogen with the formula . It is a colourless gas with a characteristic pungent odour. Ammonia contributes significantly to the nutritional needs of terrestrial organisms by serving as a precursor to food and fertilizers. Ammonia, either directly or...

, cyanide
Cyanide
A cyanide is a chemical compound that contains the cyano group, -C≡N, which consists of a carbon atom triple-bonded to a nitrogen atom. Cyanides most commonly refer to salts of the anion CN−. Most cyanides are highly toxic....

, and phenol
Phenol
Phenol, also known as carbolic acid, phenic acid, is an organic compound with the chemical formula C6H5OH. It is a white crystalline solid. The molecule consists of a phenyl , bonded to a hydroxyl group. It is produced on a large scale as a precursor to many materials and useful compounds...

. Autoanalyzers are also commonly used in soil testing laboratories, fertilizer analysis, process control, seawater analysis, air contaminants, and tobacco leaf analysis.

Autoanalyzers are used because they decrease costs, save time, conserve reagents and materials, minimize errors, and improve productivity. A laboratory should consider using an autoanalyzer if there is a significant backlog of samples, a lot of overtime just to get things done on time, or continuous repeating of mistakes due to human error. Not all laboratories should consider continuous flow. If the sample load is less than 20 samples per week, other options should be considered. Before adding an autoanalyzer, management needs to seriously consider that the operators need to understand the basic concepts of flow analysis. Instrument manufacturers, eager to make a sale, will tout simplicity, rapid start up and shut down, and flat learning curves. While these things may be possible when running standards, the laboratory runs real samples that have an effect on the reagents used. In the real world, methods may need to be modified and slight modifications can have significant impacts on the basic operation of the chemical system. Once an operator understands flow analysis the incredible capabilities of the instrument can be realized, allowing methods to be added, improved, enhanced, and developed.

Method sheets

Technicon published method sheets for a wide range of analyses and a few of these are listed below. Method lists for manufacturers instruments are readily available on their websites.
Sheet no. Determination Sample Main reagent(s) Colorimeter
N-1c Urea nitrogen Blood or urine Diacetyl monoxime 520 nm
N-2b Glucose Blood Potassium ferricyanide 420 nm
N-3b Kjeldahl nitrogen Foodstuffs Phenol & hypochlorite 630 nm
P-3b Phosphate Boiler water Molybdate 650 nm


See also

  • Analytical chemistry
    Analytical chemistry
    Analytical chemistry is the study of the separation, identification, and quantification of the chemical components of natural and artificial materials. Qualitative analysis gives an indication of the identity of the chemical species in the sample and quantitative analysis determines the amount of...

  • Analytical balance
  • Good Laboratory Practice
    Good Laboratory Practice
    In the experimental research arena, the phrase good laboratory practice or GLP specifically refers to a quality system of management controls for research laboratories and organizations to try to ensure the uniformity, consistency, reliability, reproducibility, quality, and integrity of chemical ...

  • Medical technologist
    Medical technologist
    A Medical Laboratory Scientist is a healthcare professional who performs chemical, hematological, immunologic, microscopic, and bacteriological diagnostic analyses on body fluids such as blood, urine, sputum, stool, cerebrospinal fluid , peritoneal fluid, pericardial fluid, and synovial...

  • Virtual instrumentation
    Virtual instrumentation
    Virtual instrumentation is the use of customizable software and modular measurement hardware to create user-defined measurement systems, called virtual instruments....

  • Verification and validation
    Verification and Validation
    In software project management, software testing, and software engineering, verification and validation is the process of checking that a software system meets specifications and that it fulfills its intended purpose...


External links

The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
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