Envelope (mechanical engineering)
Encyclopedia
In mechanical engineering
Mechanical engineering
Mechanical engineering is a discipline of engineering that applies the principles of physics and materials science for analysis, design, manufacturing, and maintenance of mechanical systems. It is the branch of engineering that involves the production and usage of heat and mechanical power for the...

, an envelope is a solid representing all positions which may be occupied by an object during its normal range of motion.

Another (jargon) word for this is a "flop".

Wheel envelope

In automobile design, a wheel envelope may be used to model all positions a wheel
Wheel
A wheel is a device that allows heavy objects to be moved easily through rotating on an axle through its center, facilitating movement or transportation while supporting a load, or performing labor in machines. Common examples found in transport applications. A wheel, together with an axle,...

 and tire
Tire
A tire or tyre is a ring-shaped covering that fits around a wheel rim to protect it and enable better vehicle performance by providing a flexible cushion that absorbs shock while keeping the wheel in close contact with the ground...

 combo may be expected to occupy during driving. This will take into account the maximum jounce and rebound allowed by the suspension
Suspension (vehicle)
Suspension is the term given to the system of springs, shock absorbers and linkages that connects a vehicle to its wheels. Suspension systems serve a dual purpose — contributing to the car's roadholding/handling and braking for good active safety and driving pleasure, and keeping vehicle occupants...

 system and the maximum turn and tilt allowed by the steering
Steering
Steering is the term applied to the collection of components, linkages, etc. which will allow a vessel or vehicle to follow the desired course...

 mechanism. Minimum and maximum tire inflation pressures and wear conditions may also be considered when generating the envelope.

This envelope is then compared with the wheel housing and other components in the area to perform an interference/collision analysis. The results of this analysis tell the engineers whether that wheel/tire combo will strike the housing and components under normal driving conditions. If so, either a redesign is in order, or that wheel/tire combo will not be recommended.

A different wheel envelope must be generated for each wheel/tire combo for which the vehicle is rated. Much of this analysis is done using CAD/CAE
Computer-aided engineering
Computer-aided engineering is the broad usage of computer software to aid in engineering tasks. It includes computer-aided design , computer-aided analysis , computer-integrated manufacturing , computer-aided manufacturing , material requirements planning , and computer-aided planning .- Overview...

 systems running on computers. Of course, high speed collisions, during an accident, are not considered "normal driving conditions", so the wheel and tire may very well contact other parts of the vehicle at that time.

Robot's working envelope

In robotics, the working envelope or work area is the volume of working or reaching space . Some factors of a robot's design (configurations, axes or degrees of freedom) influence its working envelope.
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