Ford Mondeo V6 engine
Encyclopedia
Ford Motor Company
Ford Motor Company
Ford Motor Company is an American multinational automaker based in Dearborn, Michigan, a suburb of Detroit. The automaker was founded by Henry Ford and incorporated on June 16, 1903. In addition to the Ford and Lincoln brands, Ford also owns a small stake in Mazda in Japan and Aston Martin in the UK...

's modern 2.5 L and 3.0 L V6 automobile
Automobile
An automobile, autocar, motor car or car is a wheeled motor vehicle used for transporting passengers, which also carries its own engine or motor...

 engines are evolutions of the same design, first used in the 1994 Ford Mondeo
Ford Mondeo
The Mondeo was launched on 8 January 1993, and sales began on 22 March 1993. Available as a four-door saloon, a five-door hatchback, and a five-door estate, all models for the European market were produced at Ford's plant in the Belgian city of Genk...

. This line is sold under the brand name "Duratec
Ford Duratec engine
The Duratec is a range of four, five, and six-cylinder gasoline engines produced by the Ford Motor Company, used in Ford, Mazda, Volvo, Caterham, Morgan, Tiger, Ginetta cars and by specialist engine tuner Cosworth....

", as are many other engines.

The Mondeo V6 is a modern aluminum DOHC V6 with a 60° bank angle. The primary engineering input came from Porsche
Porsche
Porsche Automobil Holding SE, usually shortened to Porsche SE a Societas Europaea or European Public Company, is a German based holding company with investments in the automotive industry....

, who were developing a similar V6 before selling the engineering to Ford, and Cosworth
Cosworth
Cosworth is a high performance engineering company founded in London in 1958, specialising in engines and electronics for automobile racing , mainstream automotive and defence industries...

, who helped with cylinder head manufacturing. The Jaguar AJ-V6 engine
Jaguar AJ-V6 engine
The Jaguar AJ-V6 engine is a specialized version of Ford's Duratec 25/30 V6. One notable addition is the use of variable valve timing, a feature also shared with Mazda's version of the engine. It is available in 2.0 L, 2.5 L and 3.0 L displacements.Jaguar's AJ-V6 engine has an...

 is similar but adds variable valve timing
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

. Mazda
Mazda
is a Japanese automotive manufacturer based in Fuchū, Aki District, Hiroshima Prefecture, Japan.In 2007, Mazda produced almost 1.3 million vehicles for global sales...

's AJ version also has this feature.

Duratec 25

The Duratec 25 is a 2.5 L (2544 cc) 60° V6 and was introduced in 1994. It was developed for the Ford Mondeo
Ford Mondeo
The Mondeo was launched on 8 January 1993, and sales began on 22 March 1993. Available as a four-door saloon, a five-door hatchback, and a five-door estate, all models for the European market were produced at Ford's plant in the Belgian city of Genk...

 and also used in the Ford Contour
Ford Contour
The Ford Contour, and its rebadged variant, the Mercury Mystique, were compact 4-door sedans marketed from model years 1995-2000 by Ford Motor Company in North America...

 and others. Bore is 82.4 mm (3.2 in) and stroke is 79.5 mm (3.1 in).

The Duratec 25 was on the Ward's 10 Best Engines
Ward's 10 Best Engines
Ward's 10 Best Engines is an annual list of the ten "best" automobile engines available in the U.S. market, that are selected by Ward's AutoWorld magazine. The list was started in 1994, and has been drawn every year since then....

 list for 1995 and 1996, and the SVT version made the list for 1998 and 1999.

Duratec 25 SVT

An SVT
Special Vehicle Team
Special Vehicle Team, also known as SVT, is an arm of Ford Motor Company responsible for the development of the company's highest-performance vehicles, much like Mercedes-AMG, BMW M, Chrysler's SRT division and GM's Performance Division. SVT is the successor to the SVO division.The current SVT...

 version produced 195 hp (145 kW) and 165 ft·lbf (224 N·m) in 1998. It included a larger throttle body from the Duratec 30, a new cone-shaped air filter, and abrasive flow machining
Abrasive Flow Machining
Abrasive flow machining , also known as extrude honing, is a method of smoothing and polishing internal surfaces and producing controlled radii. A one-way or two-way flow of an abrasive media is extruded through a workpiece, smoothing and finishing rough surfaces. One-way systems flow the media...

 processing on the intake manifold. SVT specific cams, a lighter flywheel
Flywheel
A flywheel is a rotating mechanical device that is used to store rotational energy. Flywheels have a significant moment of inertia, and thus resist changes in rotational speed. The amount of energy stored in a flywheel is proportional to the square of its rotational speed...

 and low-restriction exhaust complete the picture. Further improvements were made in 1999 that raised power output to 200 hp and 169 lbft and were carried over in the 2000 model. The SVT engine was used in the 1998 to 2000 European
Europe
Europe is, by convention, one of the world's seven continents. Comprising the westernmost peninsula of Eurasia, Europe is generally 'divided' from Asia to its east by the watershed divides of the Ural and Caucasus Mountains, the Ural River, the Caspian and Black Seas, and the waterways connecting...

 Ford Mondeo
Ford Mondeo
The Mondeo was launched on 8 January 1993, and sales began on 22 March 1993. Available as a four-door saloon, a five-door hatchback, and a five-door estate, all models for the European market were produced at Ford's plant in the Belgian city of Genk...

 and called the ST200, it also appeared in the American
United States
The United States of America is a federal constitutional republic comprising fifty states and a federal district...

 Ford Contour
Ford Contour
The Ford Contour, and its rebadged variant, the Mercury Mystique, were compact 4-door sedans marketed from model years 1995-2000 by Ford Motor Company in North America...

 SVT.

Duratec VE

The 2.5 L, 170 hp V6 used in the third generation Ford Mondeo
Ford Mondeo
The Mondeo was launched on 8 January 1993, and sales began on 22 March 1993. Available as a four-door saloon, a five-door hatchback, and a five-door estate, all models for the European market were produced at Ford's plant in the Belgian city of Genk...

 is called the Duratec VE. Displacement was decreased from 2544 to 2495 cc. They were also used in the Ford Cougar.

Mazda AJ

Mazda
Mazda
is a Japanese automotive manufacturer based in Fuchū, Aki District, Hiroshima Prefecture, Japan.In 2007, Mazda produced almost 1.3 million vehicles for global sales...

 used the Duratec 25 block and camshaft in their 2000 MPV
Mazda MPV
The Mazda MPV is a minivan manufactured by Mazda. Introduced in 1989 as a rear-wheel drive model with optional selectable four-wheel drive, it was replaced in 2000 with a front-wheel drive-only version...

. However, they reduced the size from 2.54 L to 2.49 L to keep under a 2.5 L tax cap in Japan. This was accomplished with a reduction of the bore from 82.42 mm (3.245 in) to 81.66 mm (3.215 in). The engine produced 170 hp at 6250 rpm and 165 lbft of torque. It was replaced in 2002 with the larger 3.0 L Duratec 30-based Mazda AJ.

Duratec 30

Ford's standard DOHC V6 is known as the Duratec 30. It was introduced in 1996 as a replacement for the 3.8 L Essex
Ford Essex V6 engine (Canadian)
The Ford Essex V6 engine was a 90° V6 engine family built by Ford Motor Company at the Essex Engine Plant in Windsor, Ontario, Canada. Unlike the British Essex V6, the Canadian Essex used a 90° V configuration, in addition to having different displacements and valvetrains...

 engine in the Ford Taurus
Ford Taurus
The Ford Taurus is an automobile manufactured by the Ford Motor Company in the United States. Originally introduced in the 1986 model year, it has remained in near-continuous production for more than two decades, making it the fourth oldest nameplate that is currently sold in the North American...

 and Mercury Sable
Mercury Sable
The Sable was a very important sedan for both Mercury and the American auto industry.Ford had lagged in introducing mid-size front wheel drive cars to compete against General Motors' Chevrolet Citation and its best-selling Chevrolet Celebrity/Pontiac 6000/Oldsmobile Cutlass/Buick Century quartet as...

. It has 3.0 L (2967 cc) of displacement and produces between 200 hp and 240 hp. The same engine is used by the Jaguar S-Type
Jaguar S-Type
The Jaguar S-Type was a mid-size luxury/executive car that debuted at the 1998 Birmingham Motor Show and went on sale in spring 1999. The name is a revival of a previous Jaguar model, the S-Type introduced in 1963.-Overview:...

, Lincoln LS
Lincoln LS
The Lincoln LS is a mid-size, rear wheel drive sedan from Lincoln. For its production run from 1999 until 2006, it was based on the Ford DEW98 platform, which was shared with the Jaguar S-Type and Ford Thunderbird...

, Mazda MPV
Mazda MPV
The Mazda MPV is a minivan manufactured by Mazda. Introduced in 1989 as a rear-wheel drive model with optional selectable four-wheel drive, it was replaced in 2000 with a front-wheel drive-only version...

, Mazda6, Mondeo ST220 and many other Ford vehicles. It is essentially a bored-out (to 88.9 mm) Duratec 25 and is built in Ford's Cleveland Engine
Cleveland Engine
Cleveland Engine is a Ford Motor Company engine manufacturing facility in Brook Park, Ohio, United States, a suburb of Cleveland.Opened in 1951, Cleveland Engine Plant number 1 was the site of production for Ford's first overhead valve engine, the Lincoln V8. It was later the site of production...

 #2 plant. A slightly modified version for the Ford Five Hundred
Ford Five Hundred
The Ford Five Hundred is a full-size sedan that was produced by the Ford Motor Company during the 2005 to 2007 model years in North America. In North America, the name evoked the classic Fairlane 500 and Galaxie 500 models of the 1950s through 1970s.-Overview:The Five Hundred was introduced at the...

 entered production at the Cleveland Engine #1 plant in 2004.

It has an aluminum engine block and aluminum DOHC cylinder heads. The cylinders are lined with cast iron. It uses SFI fuel injection
Fuel injection
Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

, has 4 valves per cylinder and features fracture-split forged powder metal connecting rods and an assembled cast aluminum intake manifold.

There are two key versions of the Duratec 30:
  • DAMB - The Lincoln LS
    Lincoln LS
    The Lincoln LS is a mid-size, rear wheel drive sedan from Lincoln. For its production run from 1999 until 2006, it was based on the Ford DEW98 platform, which was shared with the Jaguar S-Type and Ford Thunderbird...

     and Jaguar AJ30
    Jaguar AJ-V6 engine
    The Jaguar AJ-V6 engine is a specialized version of Ford's Duratec 25/30 V6. One notable addition is the use of variable valve timing, a feature also shared with Mazda's version of the engine. It is available in 2.0 L, 2.5 L and 3.0 L displacements.Jaguar's AJ-V6 engine has an...

     versions have direct-acting mechanical bucket (DAMB) tappets. Output is 232 hp at 6750 rpm with 220 lbft of torque at 4500 rpm.
  • RFF - The Taurus
    Ford Taurus
    The Ford Taurus is an automobile manufactured by the Ford Motor Company in the United States. Originally introduced in the 1986 model year, it has remained in near-continuous production for more than two decades, making it the fourth oldest nameplate that is currently sold in the North American...

    /Sable
    Mercury Sable
    The Sable was a very important sedan for both Mercury and the American auto industry.Ford had lagged in introducing mid-size front wheel drive cars to compete against General Motors' Chevrolet Citation and its best-selling Chevrolet Celebrity/Pontiac 6000/Oldsmobile Cutlass/Buick Century quartet as...

    /Escape
    Ford Escape
    The Ford Escape is a compact SUV sold by the automaker Ford Motor Company introduced in 2000 as a 2001 model year and priced below the Ford Explorer. Although technically it's a crossover vehicle, it is marketed by Ford as part of its traditional SUV lineup rather than its separate crossover lineup...

     version used roller finger followers (RFF) instead and produced 201 hp at 5900 rpm with 207 lbft of torque at 4400 rpm.

RFF

Applications: RFF
    • 1996-2005 Ford Taurus
      Ford Taurus
      The Ford Taurus is an automobile manufactured by the Ford Motor Company in the United States. Originally introduced in the 1986 model year, it has remained in near-continuous production for more than two decades, making it the fourth oldest nameplate that is currently sold in the North American...

      /Mercury Sable
      Mercury Sable
      The Sable was a very important sedan for both Mercury and the American auto industry.Ford had lagged in introducing mid-size front wheel drive cars to compete against General Motors' Chevrolet Citation and its best-selling Chevrolet Celebrity/Pontiac 6000/Oldsmobile Cutlass/Buick Century quartet as...

    • 2001-2005 Ford Escape
      Ford Escape
      The Ford Escape is a compact SUV sold by the automaker Ford Motor Company introduced in 2000 as a 2001 model year and priced below the Ford Explorer. Although technically it's a crossover vehicle, it is marketed by Ford as part of its traditional SUV lineup rather than its separate crossover lineup...

      /Mercury Mariner
      Mercury Mariner
      The Mariner Hybrid powertrain is identical to its sibling, the Ford Escape Hybrid, and it was launched to the U.S. market in 2006.Like the Ford Escape Hybrid, the Mariner Hybrid is a "full" hybrid electric system, meaning the system can switch automatically between pure electric power, pure...

      /Mazda Tribute
      Mazda Tribute
      The Mazda Tribute is a compact SUV made by Japanese automaker Mazda since 2001. It is jointly developed with Ford Motor Company and based on the front-wheel drive Mazda 626 platform, which is in turn the basis for the similar Ford Escape on the CD2 platform...

    • 2005-2006 Ford Five Hundred
      Ford Five Hundred
      The Ford Five Hundred is a full-size sedan that was produced by the Ford Motor Company during the 2005 to 2007 model years in North America. In North America, the name evoked the classic Fairlane 500 and Galaxie 500 models of the 1950s through 1970s.-Overview:The Five Hundred was introduced at the...

      , Mercury Montego
      Mercury Montego
      The Mercury Montego was a mid-size vehicle in the Mercury line of Ford Motor Company from 1968 to 1976. The namplate first appeared in 1967 in Canada as part of the Mercury-derived Meteor line. After 1976, the basic design of the Montego was updated and the nameplate disappeared as the Cougar...

       and Ford Freestyle

DAMB

DAMB
    • 2000-2005 Lincoln LS
      Lincoln LS
      The Lincoln LS is a mid-size, rear wheel drive sedan from Lincoln. For its production run from 1999 until 2006, it was based on the Ford DEW98 platform, which was shared with the Jaguar S-Type and Ford Thunderbird...

  • Jaguar AJ30 DAMB
    • Jaguar S-Type
      Jaguar S-Type
      The Jaguar S-Type was a mid-size luxury/executive car that debuted at the 1998 Birmingham Motor Show and went on sale in spring 1999. The name is a revival of a previous Jaguar model, the S-Type introduced in 1963.-Overview:...


VVT

The 2006 Ford Fusion
Ford Fusion (North America)
The Ford Fusion is a mid-size car produced by the Ford Motor Company since the 2006 model year. The 2010 model was awarded the Motor Trend Car of the Year and its hybrid version won the 2010 North American Car of the Year Award...

, Mercury Milan
Mercury Milan
The Mercury Milan is a mid-size sedan based on the Mazda designed Ford CD3 platform built by Ford Motor Company and distributed by the Lincoln-Mercury division. It is a twin of the Ford Fusion, while being slotted below the luxury-spec Lincoln MKZ sedan...

, and Lincoln Zephyr feature a version of the Duratec 30 utilizing variable valve timing
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

. The VVT is a RFF engine derived from the Mazda MZI and does not have the mechanical buckets as on the Lincoln LS
Lincoln LS
The Lincoln LS is a mid-size, rear wheel drive sedan from Lincoln. For its production run from 1999 until 2006, it was based on the Ford DEW98 platform, which was shared with the Jaguar S-Type and Ford Thunderbird...

 version.

The engine has an output of 221 bhp at 6250 rpm, and 205 lbft of torque at 4800 rpm.

In second generation of the engine, it is updated to run on E85. Engine has an output of 240 bhp at 6550 rpm and 223 lbft at 4300 rpm. Engine now includes Cam Torque Actuated Variable Cam Timing developed with Borg-Warner. Fuel saving features include adaptive knock control and aggressive deceleration fuel cutoff.

First generation
  • 2006-2009 Ford Fusion
    Ford Fusion (North America)
    The Ford Fusion is a mid-size car produced by the Ford Motor Company since the 2006 model year. The 2010 model was awarded the Motor Trend Car of the Year and its hybrid version won the 2010 North American Car of the Year Award...

  • 2006-2009 Mercury Milan
    Mercury Milan
    The Mercury Milan is a mid-size sedan based on the Mazda designed Ford CD3 platform built by Ford Motor Company and distributed by the Lincoln-Mercury division. It is a twin of the Ford Fusion, while being slotted below the luxury-spec Lincoln MKZ sedan...

  • 2006 Lincoln Zephyr

Second generation
  • 2010- Ford Fusion
    Ford Fusion (North America)
    The Ford Fusion is a mid-size car produced by the Ford Motor Company since the 2006 model year. The 2010 model was awarded the Motor Trend Car of the Year and its hybrid version won the 2010 North American Car of the Year Award...

  • 2010- Mercury Milan
    Mercury Milan
    The Mercury Milan is a mid-size sedan based on the Mazda designed Ford CD3 platform built by Ford Motor Company and distributed by the Lincoln-Mercury division. It is a twin of the Ford Fusion, while being slotted below the luxury-spec Lincoln MKZ sedan...

  • 2009- Ford Escape
    Ford Escape
    The Ford Escape is a compact SUV sold by the automaker Ford Motor Company introduced in 2000 as a 2001 model year and priced below the Ford Explorer. Although technically it's a crossover vehicle, it is marketed by Ford as part of its traditional SUV lineup rather than its separate crossover lineup...


Mazda MZI

Mazda
Mazda
is a Japanese automotive manufacturer based in Fuchū, Aki District, Hiroshima Prefecture, Japan.In 2007, Mazda produced almost 1.3 million vehicles for global sales...

's MZI version adds variable valve timing
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

, as does Jaguar's AJ30. It displaces 2967 cc with an 89 mm (3.5 in) bore and 79.5 mm (3.1 in) stroke. Output (on the MPV) is 200 hp at 6200 rpm with 200 lbft of torque at 3000 rpm. Note that the MZI name is also used in Europe on Mazda's version of the Ford Sigma
Ford Sigma engine
The Ford Sigma is a small straight-4 automobile engine sold by Ford Motor Company. First evolution of engines were sold as the "Zetec-SE" . After the upgrade Ford renamed Sigma to Duratec. Last upgrade of engine is named Duratec Ti-VCT...

I4
Straight-4
The inline-four engine or straight-four engine is an internal combustion engine with all four cylinders mounted in a straight line, or plane along the crankcase. The single bank of cylinders may be oriented in either a vertical or an inclined plane with all the pistons driving a common crankshaft....

.

Applications:
Year(s) Model Power Torque
2002–2004 Mazda MPV
Mazda MPV
The Mazda MPV is a minivan manufactured by Mazda. Introduced in 1989 as a rear-wheel drive model with optional selectable four-wheel drive, it was replaced in 2000 with a front-wheel drive-only version...

200 hp @ 6200 rpm 200 ft·lbf (271 N·m) @ 3000 rpm
2003–2005 Mazda6 220 hp @ 6300 rpm 192 ft·lbf (260 N·m) @ 5000 rpm
2006 Mazda6 215 hp @ 6000 rpm 199 ft·lbf (270 N·m) @ 5000 rpm
2007–2008 Mazda6 212 hp @ 6000 rpm 197 ft·lbf (267 N·m) @ 5000 rpm

Duratec ST

The 3.0 L, 226 hp V6 used in the Mondeo ST220 is called the Duratec ST.

Duratec SE

The 3.0 L, 204 hp V6 in the Mondeo Titanium is called the Duratec SE.

See also

  • Ford Duratec engine
    Ford Duratec engine
    The Duratec is a range of four, five, and six-cylinder gasoline engines produced by the Ford Motor Company, used in Ford, Mazda, Volvo, Caterham, Morgan, Tiger, Ginetta cars and by specialist engine tuner Cosworth....

  • List of Ford engines
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