Carl D. Keith
Encyclopedia
Carl Donald Keith was a chemist
Chemist
A chemist is a scientist trained in the study of chemistry. Chemists study the composition of matter and its properties such as density and acidity. Chemists carefully describe the properties they study in terms of quantities, with detail on the level of molecules and their component atoms...

 who was co-inventor of the three-way catalytic converter
Catalytic converter
A catalytic converter is a device used to convert toxic exhaust emissions from an internal combustion engine into non-toxic substances. Inside a catalytic converter, a catalyst stimulates a chemical reaction in which noxious byproducts of combustion are converted to less toxic substances by dint...

, which has played a dramatic role in reducing pollution from motor vehicles since their introduction in the mid-1970s.

Keith was born on May 29, 1920 in Stewart Creek, West Virginia to Howard, a steelworker, and Mary Rawson Keith, who worked in a bakery. He received a bachelors degree from Salem College
Salem College
Salem College is a liberal arts women's college in Winston-Salem, North Carolina founded in 1772. Originally established as a primary school, it later became an academy and finally a college. It is the oldest female educational establishment that is still a women's college...

 in North Carolina
North Carolina
North Carolina is a state located in the southeastern United States. The state borders South Carolina and Georgia to the south, Tennessee to the west and Virginia to the north. North Carolina contains 100 counties. Its capital is Raleigh, and its largest city is Charlotte...

 in 1943, earned a master's degree in chemistry from Indiana University in 1945 and was awarded a doctorate from DePaul University
DePaul University
DePaul University is a private institution of higher education and research in Chicago, Illinois. Founded by the Vincentians in 1898, the university takes its name from the 17th century French priest Saint Vincent de Paul...

 in 1947.

From 1943 to 1957, Keith was a chemist at Sinclair Oil
Sinclair Oil
Sinclair Oil Corporation is an American petroleum corporation, founded by Harry F. Sinclair on May 1, 1916 as the Sinclair Oil & Refining Corporation by combining the assets of 11 small petroleum companies. Originally a New York corporation, Sinclair Oil reincorporated in Wyoming in 1976...

. He later was hired by Engelhard
Engelhard
Engelhard Corporation is a former American Fortune 500 company headquartered in Iselin, New Jersey, USA. It is credited with developing the first production catalytic converter. In 2006, the German chemical manufacturer BASF bought Engelhard for $US5 billion....

 Industries.

From 1976 until his retirement from Engelhard in 1985, Keith was an executive vice president, president and finally chairman of the company.

Catalytic converter

The 1970 amendments to the Clean Air Act required significant reductions in hydrocarbon, carbon monoxide and nitrogen oxide emissions. The converters available at the time were oxidation catalysts, which could handle hydrocarbon and carbon monoxide, but were ineffective in reducing nitrogen oxides. Car manufacturers and catalyst companies were trying to develop a multiple step process that would address hydrocarbons and carbon monoxide in one process while reducing nitrogen oxides in another.

The three-way catalyst developed by Keith and chemical engineer
Chemical engineer
In the field of engineering, a chemical engineer is the profession in which one works principally in the chemical industry to convert basic raw materials into a variety of products, and deals with the design and operation of plants and equipment to perform such work...

 John J. Mooney
John J. Mooney
John J. Mooney is an American chemical engineer who was co-inventor of the three-way catalytic converter, which has played a dramatic role in reducing pollution from motor vehicles since their introduction in the mid-1970s....

 with their team at Englehard allowed all three exhaust pollutants to be remediated using a single catalyst bed. Their solution to addressing the variations in air / fuel mixtures was to combine rare earth
Rare earth element
As defined by IUPAC, rare earth elements or rare earth metals are a set of seventeen chemical elements in the periodic table, specifically the fifteen lanthanides plus scandium and yttrium...

 oxides and base metal oxide components in the catalyst together with Platinum
Platinum
Platinum is a chemical element with the chemical symbol Pt and an atomic number of 78. Its name is derived from the Spanish term platina del Pinto, which is literally translated into "little silver of the Pinto River." It is a dense, malleable, ductile, precious, gray-white transition metal...

 and Rhodium
Rhodium
Rhodium is a chemical element that is a rare, silvery-white, hard and chemically inert transition metal and a member of the platinum group. It has the chemical symbol Rh and atomic number 45. It is composed of only one isotope, 103Rh. Naturally occurring rhodium is found as the free metal, alloyed...

 in a ceramic honeycomb with tiny passages coated with the catalytic material. This design ensured that the oxygen needed in the reactions was absorbed up when it was in excess and released when it was needed, allowing all three pollutants to be removed in a single catalytic component. The three-way catalytic converter reduces nitrogen oxides to nitrogen and oxygen, oxidizes carbon monoxide to carbon dioxide and oxidizes unburnt hydrocarbons to carbon dioxide and water.

The initial catalytic converters were installed in cars in the 1975 model year. In 1976, the three-way catalyst was introduced, which, after updates, has been able to eliminate 97% of tailpipe hydrocarbon emissions, 96% of carbon monoxide and 90% of nitrogen oxides produced in automobile engines and those used in light truck
Light truck
Light truck or light duty truck is a U.S. classification for trucks or truck-based vehicles with a payload capacity of less than 4,000 pounds...

s and sport utility vehicle
Sport utility vehicle
A sport utility vehicle is a generic marketing term for a vehicle similar to a station wagon, but built on a light-truck chassis. It is usually equipped with four-wheel drive for on- or off-road ability, and with some pretension or ability to be used as an off-road vehicle. Not all four-wheel...

s. A statement cited by The New York Times
The New York Times
The New York Times is an American daily newspaper founded and continuously published in New York City since 1851. The New York Times has won 106 Pulitzer Prizes, the most of any news organization...

from the United States Environmental Protection Agency
United States Environmental Protection Agency
The U.S. Environmental Protection Agency is an agency of the federal government of the United States charged with protecting human health and the environment, by writing and enforcing regulations based on laws passed by Congress...

 showed that cars today produce 98% less nitrogen oxide emissions than cars from the 1970s, and "the three-way catalytic converter is the greatest contributor to that reduction".

Awards

In 2001, Keith and Mooney received the Walter Ahlstrom Prize, awarded in conjunction with the Finnish Academies of Technology, for their work in inventing and commercializing the three-way catalytic converter. Estimates were that by the time the award was received, the converters developed by Keith were installed in 80% of new cars manufactured worldwide and had prevented 56 million tons of hydrocarbons, 118 million tons of nitrogen oxides and 464 billion tons of carbon monoxide from being emitted as pollution in the 25 years since their introduction.

Together with Mooney, Keith was honored by the United States Patent and Trademark Office
United States Patent and Trademark Office
The United States Patent and Trademark Office is an agency in the United States Department of Commerce that issues patents to inventors and businesses for their inventions, and trademark registration for product and intellectual property identification.The USPTO is based in Alexandria, Virginia,...

 with the 2002 National Medal of Technology
National Medal of Technology
The National Medal of Technology and Innovation is an honor granted by the President of the United States to American inventors and innovators who have made significant contributions to the development of new and important technology...

, awarded "For the invention, application to automobiles, and commercialization of the three-way catalytic converter. Through their persistent efforts, this technology is the key emission-control component in all new light-duty vehicles in the United States and throughout the world."

Death

Keith was a resident of Marco Island, Florida
Marco Island, Florida
Marco Island is a city in Collier County, Florida, United States, located on an island by the same name in the Gulf of Mexico off the coast of Southwest Florida. It is a principal city of the Naples–Marco Island Metropolitan Statistical Area...

. He died at age 88 on November 9, 2008 while visiting one of his daughters in New Bern, North Carolina
New Bern, North Carolina
New Bern is a city in Craven County, North Carolina with a population of 29,524 as of the 2010 census.. It is located at the confluence of the Trent and the Neuse rivers...

. The cause of death was not immediately disclosed.
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