Remote field testing
Encyclopedia
Remote field testing is an electromagnetic
method of nondestructive testing
whose main application is finding defects in steel pipes and tubes. RFT may also referred to as RFEC (remote field eddy current) or RFET (remote field electromagnetic technique). An RFT probe is moved down the inside of a pipe and is able to detect inside and outside defects with approximately equal sensitivity (although it can not discriminate between the two). Although RFT works in nonferromagnetic materials such as copper
and brass
, its sister technology eddy-current testing
is more effective in these materials.
The basic RFT probe consists of an exciter coil (also known as a transmit or send coil) which sends a signal to the detector (or receive coil). The exciter coil is pumped with an AC current and emits a magnetic field. The field travels outwards from the exciter coil, through the pipe wall, and along the pipe. The detector is placed inside the pipe two to three pipe diameters away from the exciter and detects the magnetic field that has travelled back in from the outside of the pipe wall (for a total of two through-wall transits). In areas of metal loss, the field arrives at the detector with a faster travel time (greater phase) and greater signal strength (amplitude) due to the reduced path through the steel. Hence the dominant mechanism of RFT is through-transmission.
The main differences between RFT and conventional eddy-current testing
(ECT) is in the coil-to-coil spacing. The RFT probe has widely spaced coils to pick up the through-transmission field. The typical ECT probe has coils or coil sets that create a field and measure the response within a small area, close to the object being tested.
Electromagnetism
Electromagnetism is one of the four fundamental interactions in nature. The other three are the strong interaction, the weak interaction and gravitation...
method of nondestructive testing
Nondestructive testing
Nondestructive testing or Non-destructive testing is a wide group of analysis techniques used in science and industry to evaluate the properties of a material, component or system without causing damage....
whose main application is finding defects in steel pipes and tubes. RFT may also referred to as RFEC (remote field eddy current) or RFET (remote field electromagnetic technique). An RFT probe is moved down the inside of a pipe and is able to detect inside and outside defects with approximately equal sensitivity (although it can not discriminate between the two). Although RFT works in nonferromagnetic materials such as copper
Copper
Copper is a chemical element with the symbol Cu and atomic number 29. It is a ductile metal with very high thermal and electrical conductivity. Pure copper is soft and malleable; an exposed surface has a reddish-orange tarnish...
and brass
Brass
Brass is an alloy of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties.In comparison, bronze is principally an alloy of copper and tin...
, its sister technology eddy-current testing
Eddy-current testing
Eddy-current testing uses electromagnetic induction to detect flaws in conductive materials. There are several limitations, among them: only conductive materials can be tested, the surface of the material must be accessible, the finish of the material may cause bad readings, the depth of...
is more effective in these materials.
The basic RFT probe consists of an exciter coil (also known as a transmit or send coil) which sends a signal to the detector (or receive coil). The exciter coil is pumped with an AC current and emits a magnetic field. The field travels outwards from the exciter coil, through the pipe wall, and along the pipe. The detector is placed inside the pipe two to three pipe diameters away from the exciter and detects the magnetic field that has travelled back in from the outside of the pipe wall (for a total of two through-wall transits). In areas of metal loss, the field arrives at the detector with a faster travel time (greater phase) and greater signal strength (amplitude) due to the reduced path through the steel. Hence the dominant mechanism of RFT is through-transmission.
Main features of RFT
- commonly applied to examination of boilers, heat exchangers, cast iron pipes, and pipelines.
- no need for direct contact with the pipe wall
- probe travel speed around 30 cm/s (1 foot per second), usually slower in pipes greater than 3 inch diameter.
- less sensitive to probe wobble than conventional eddy current testing (its sister technology for nonferromagnetic materials)
- because the field travels on the outside of the pipe, RFT shows reduced accuracy and sensitivity at conductive and magnetic objects on or near the outside of the pipe, such as attachments or tube support plates.
- two coils generally create two signals from one small defect — a headache for the analyst
The main differences between RFT and conventional eddy-current testing
Eddy-current testing
Eddy-current testing uses electromagnetic induction to detect flaws in conductive materials. There are several limitations, among them: only conductive materials can be tested, the surface of the material must be accessible, the finish of the material may cause bad readings, the depth of...
(ECT) is in the coil-to-coil spacing. The RFT probe has widely spaced coils to pick up the through-transmission field. The typical ECT probe has coils or coil sets that create a field and measure the response within a small area, close to the object being tested.