Fusion welding
Encyclopedia
Fusion welding is a generic term for welding
Welding
Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, with pressure sometimes...

 processes that rely upon melting
Melting
Melting, or fusion, is a physical process that results in the phase change of a substance from a solid to a liquid. The internal energy of a substance is increased, typically by the application of heat or pressure, resulting in a rise of its temperature to the melting point, at which the rigid...

 to join materials of similar compositions and melting points. Due to the high-temperature phase transition
Phase transition
A phase transition is the transformation of a thermodynamic system from one phase or state of matter to another.A phase of a thermodynamic system and the states of matter have uniform physical properties....

s inherent to these processes, a heat-affected zone
Heat-affected zone
The heat-affected zone is the area of base material, either a metal or a thermoplastic, which has had its microstructure and properties altered by welding or heat intensive cutting operations. The heat from the welding process and subsequent re-cooling causes this change in the area surrounding...

 is created in the material (although some techniques, like beam welding, often minimize this effect by introducing comparatively little heat into the workpiece).

Contrast with solid-state welding which does not involve melting of materials.

Types

Types of fusion welding include:
  • Arc welding
    Arc welding
    Arc welding is a type of welding that uses a welding power supply to create an electric arc between an electrode and the base material to melt the metals at the welding point. They can use either direct or alternating current, and consumable or non-consumable electrodes...

  • Oxy-fuel welding
  • Electric resistance welding
  • Laser beam welding
    Laser beam welding
    Laser beam welding is a welding technique used to join multiple pieces of metal through the use of a laser. The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates...

  • Electron beam welding
    Electron beam welding
    Electron beam welding is a fusion welding process in which a beam of high-velocity electrons is applied to the materials being joined. The workpieces melt as the kinetic energy of the electrons is transformed into heat upon impact, and the filler metal, if used, also melts to form part of the weld...

  • Thermite welding
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