Worsted
Encyclopedia
Worsted is the name of a yarn
Yarn
Yarn is a long continuous length of interlocked fibres, suitable for use in the production of textiles, sewing, crocheting, knitting, weaving, embroidery and ropemaking. Thread is a type of yarn intended for sewing by hand or machine. Modern manufactured sewing threads may be finished with wax or...

, the cloth made from this yarn, and a yarn weight category. The name derives from the village of Worstead
Worstead
Worstead is a village and civil parish in the English county of Norfolk. It lies 5 km south of North Walsham, 9 km north of Wroxham, and 20 km north of Norwich. The village is served by Worstead railway station on the Bittern Line....

 in the English
England
England is a country that is part of the United Kingdom. It shares land borders with Scotland to the north and Wales to the west; the Irish Sea is to the north west, the Celtic Sea to the south west, with the North Sea to the east and the English Channel to the south separating it from continental...

 county of Norfolk
Norfolk
Norfolk is a low-lying county in the East of England. It has borders with Lincolnshire to the west, Cambridgeshire to the west and southwest and Suffolk to the south. Its northern and eastern boundaries are the North Sea coast and to the north-west the county is bordered by The Wash. The county...

. This village became, along with North Walsham
North Walsham
North Walsham is a market town and civil parish in Norfolk, England in the North Norfolk district.-Demographics:The civil parish has an area of and in the 2001 census had a population of 11,998. For the purposes of local government, the parish falls within the district of North...

 and Aylsham
Aylsham
Aylsham is a historic market town and civil parish on the River Bure in north Norfolk, England, about north of Norwich. The river rises near Melton Constable, upstream from Aylsham and continues to Great Yarmouth and the North Sea, although it was only made navigable after 1779, allowing grain,...

, a centre for the manufacture of yarn and cloth after weavers from Flanders
Flanders
Flanders is the community of the Flemings but also one of the institutions in Belgium, and a geographical region located in parts of present-day Belgium, France and the Netherlands. "Flanders" can also refer to the northern part of Belgium that contains Brussels, Bruges, Ghent and Antwerp...

 arrived in Norfolk in the 12th century.

Technique and preparation

The essential feature of a worsted yarn is straightness of fibre, in that the fibres lie parallel to each other. Traditionally, long, fine staple
Staple (textiles)
A Wool Staple is a naturally formed cluster or lock of wool fibres and not a single fibre. Very many staples together form a fleece.* Image of the staples on the sheep The cluster of wool fibres is made by a cluster of follicles...

 wool
Wool
Wool is the textile fiber obtained from sheep and certain other animals, including cashmere from goats, mohair from goats, qiviut from muskoxen, vicuña, alpaca, camel from animals in the camel family, and angora from rabbits....

 was spun
Spinning (textiles)
Spinning is a major industry. It is part of the textile manufacturing process where three types of fibre are converted into yarn, then fabric, then textiles. The textiles are then fabricated into clothes or other artifacts. There are three industrial processes available to spin yarn, and a...

 to create worsted yarn, but other long fibres are also used today.

Many spinners differentiate between worsted preparation and worsted spinning
Short draw (spinning)
Short draw is the spinning technique used to create worsted yarns. It is spun from combed roving, sliver or wool top- anything with the fibers all lined up parallel to the yarn. It is generally spun from long stapled fibers. Short draw spun yarns are smooth, strong, sturdy yarns, and dense. Short...

. Worsted preparation refers to the way the fibre is prepared before spinning, using ginning machines which force the fibre staples to lie parallel to each other. Once these fibres have been made into a top, they are then combed to remove the short fibres. The long fibres are combined in subsequent gilling machines to again make the fibres parallel. This produces overlapping untwisted strands called sliver
Sliver (textiles)
A sliver is a long bundle of fibre that is generally used to spin yarn. A sliver is created by carding or combing the fibre, which is then drawn into long strips where the fibre is parallel. When sliver is drawn further and given a slight twist, it becomes roving....

s. Worsted spinning refers to using a worsted technique, which produces a smooth yarn in which the fibres lie parallel.

Roving
Roving
A roving is a long and narrow bundle of fibre. It is usually used to spin woollen yarn. A roving can be created by carding the fibre, and it is then drawn into long strips. Because it is carded, the fibres are not parallel, though drawing it into strips may line the fibres up a bit...

 and wool top
Wool top
Topmaking mills make wool top, a semi-processed product from raw wool. The process requires that the wool be scoured and combed and sorted. The longer fibers resulting from the process are called tops, and are in a form ready for spinning. To be closer to customers, much of the industry has moved...

 are often used to spin worsted yarn. Many hand spinners buy their fibre in roving or top form. Top and roving are ropelike in appearance, in that they can be thick and long. While some mills put a slight twist in the rovings they make, it is not enough twist to be a yarn. The fibres in top and rovings all lie parallel to one another along the length, which makes top ideal for spinning worsted yarns.

Worsted-spun yarns, used to create worsted fabric, are spun from wool
Wool
Wool is the textile fiber obtained from sheep and certain other animals, including cashmere from goats, mohair from goats, qiviut from muskoxen, vicuña, alpaca, camel from animals in the camel family, and angora from rabbits....

 fibres that have been comb
Comb
A comb is a toothed device used in hair care for straightening and cleaning hair or other fibres. Combs are among the oldest tools found by archaeologists...

ed, to ensure that the woollen fibres all run the same direction, butt-end (end that was cut in shearing
Sheep shearing
Sheep shearing, shearing or clipping is the process by which the woollen fleece of a sheep is cut off. The person who removes the sheep's wool is called a shearer. Typically each adult sheep is shorn once each year...

 the sheep) to tip, and remain parallel. A short draw is used in spinning worsted fibres (as opposed to a long draw).

In short draw spinning
Spinning (textiles)
Spinning is a major industry. It is part of the textile manufacturing process where three types of fibre are converted into yarn, then fabric, then textiles. The textiles are then fabricated into clothes or other artifacts. There are three industrial processes available to spin yarn, and a...

, spun from combed
Combing
Combing is a method for preparing carded fibre for spinning. It separates out the short fibres by means of a rotating ring of steel pins. The fibres in the 'top' it produces, have been straightened and lie parallel to each other...

 roving
Roving
A roving is a long and narrow bundle of fibre. It is usually used to spin woollen yarn. A roving can be created by carding the fibre, and it is then drawn into long strips. Because it is carded, the fibres are not parallel, though drawing it into strips may line the fibres up a bit...

, sliver
Sliver (textiles)
A sliver is a long bundle of fibre that is generally used to spin yarn. A sliver is created by carding or combing the fibre, which is then drawn into long strips where the fibre is parallel. When sliver is drawn further and given a slight twist, it becomes roving....

 or wool top
Wool top
Topmaking mills make wool top, a semi-processed product from raw wool. The process requires that the wool be scoured and combed and sorted. The longer fibers resulting from the process are called tops, and are in a form ready for spinning. To be closer to customers, much of the industry has moved...

, the spinners keep their hands very close to each other. The fibres are held fanned out in one hand while the other hand pulls a small number from the mass. The twist is kept between the second hand and the wheel — there is never any twist between the two hands.

The cloth

Worsted cloth, archaically also known as stuff
Stuff (cloth)
In the context of materials Stuff can refer to any manufactured material. This is illustrated from a quote by Sir Francis Bacon in his 1658 publication New Atlantis:"Wee have also diverse Mechanicall Arts, which you have not; And Stuffes made by them; As Papers, Linnen, Silks, Tissues; dainty Works...

, is lightweight and has a coarse texture. The weave
Weaving
Weaving is a method of fabric production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric or cloth. The other methods are knitting, lace making and felting. The longitudinal threads are called the warp and the lateral threads are the weft or filling...

 is usually twill
Twill
Twill is a type of textile weave with a pattern of diagonal parallel ribs . This is done by passing the weft thread over one or more warp threads and then under two or more warp threads and so on, with a "step" or offset between rows to create the characteristic diagonal pattern. Because of this...

 or plain. Twilled fabrics such as whipcord
Whipcord
-Fabric:The fabric whipcord is a strong worsted or cotton fabric made of hard-twisted yarns with a diagonal cord or rib. The weave used for whipcord is a steep-angled twill, essentially the same weave as a cavalry twill or a steep gabardine...

, gabardine
Gabardine
Gabardine is a tough, tightly woven fabric used to make suits, overcoats, trousers, uniforms, windbreakers, and other garments. The fibre used to make the fabric is traditionally worsted wool, but may also be cotton, texturized polyester, or a blend. Gabardine is woven as a warp-faced steep or...

 and serge
Serge
Serge is a type of twill fabric that has diagonal lines or ridges on both sides, made with a two-up, two-down weave. The worsted variety is used in making military uniforms, suits, great coats and trench coats. Its counterpart, silk serge, is used for linings. French serge is a softer, finer variety...

 are often made from worsted yarn. Worsted fabric made from wool has a natural recovery, meaning that it is resilient and quickly returns to its natural shape, but non-glossy worsted will shine with use or abrasion.

Worsteds differ from woollens, in that the natural crimp of the wool fibre is removed in the process of spinning the yarn. In Tropical Worsteds this use of tightly-spun straightened wool combined with a looser weave permits the free flow of air through the fabric.

Worsted is also used for carpet
Carpet
A carpet is a textile floor covering consisting of an upper layer of "pile" attached to a backing. The pile is generally either made from wool or a manmade fibre such as polypropylene,nylon or polyester and usually consists of twisted tufts which are often heat-treated to maintain their...

s, garments
Clothing
Clothing refers to any covering for the human body that is worn. The wearing of clothing is exclusively a human characteristic and is a feature of nearly all human societies...

, hosiery
Hosiery
Hosiery, also referred to as legwear, describes garments worn directly on the feet and legs. The term originated as the collective term for products of which a maker or seller is termed a hosier; and those products are also known generically as hose...

, glove
Glove
A glove is a garment covering the hand. Gloves have separate sheaths or openings for each finger and the thumb; if there is an opening but no covering sheath for each finger they are called "fingerless gloves". Fingerless gloves with one large opening rather than individual openings for each...

s and baize
Baize
Baize is a coarse woollen cloth, sometimes called felt in American English based on a similarity in appearance.-Usage:...


Weight

The term "worsted" is often applied to any yarn spun from fibres three inches in length or longer that have been carded or combed, and spun, not just wool. Acrylic
Acrylic fiber
Acrylic fibers are synthetic fibers made from a polymer with an average molecular weight of ~100,000, about 1900 monomer units. To be called acrylic in the U.S, the polymer must contain at least 85% acrylonitrile monomer. Typical comonomers are vinyl acetate or methyl acrylate...

 and other yarns can be called "worsted," as much a reference to the weight of the yarn as the production process.

History

Prior to the introduction of automatic machinery there was little difficulty in attaining a straight fibre, as long wool was always used, and the sliver was made up by hand, using combs. However, with the introduction of Richard Arkwright
Richard Arkwright
Sir Richard Arkwright , was an Englishman who, although the patents were eventually overturned, is often credited for inventing the spinning frame — later renamed the water frame following the transition to water power. He also patented a carding engine that could convert raw cotton into yarn...

's water frame
Water frame
The water frame is the name given to the spinning frame, when water power is used to drive it. Both are credited to Richard Arkwright who patented the technology in 1768. It was based on an invention by Thomas Highs and the patent was later overturned...

 in 1771, and the later introduction of cap and mule spinning machines, the need for perfectly prepared slivers became apparent, and many manufactories
Factory
A factory or manufacturing plant is an industrial building where laborers manufacture goods or supervise machines processing one product into another. Most modern factories have large warehouses or warehouse-like facilities that contain heavy equipment used for assembly line production...

 used one or more preparatory "gill-boxes" (combing machines) before the worsting process, to ensure straightness of fibre and distribute the lubricant
Lubricant
A lubricant is a substance introduced to reduce friction between moving surfaces. It may also have the function of transporting foreign particles and of distributing heat...

evenly.

External links

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