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Welder

 
Welder

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Welder



 
 
A welder (also weldor, which term distinguishes the tradesman
Tradesman

A tradesman is a skilled manual worker in a particular trade or craft. Economically and socially, a tradesman's status is considered between a laborer and a professional, with a high degree of both practical and theoretical knowledge of their trade....
 from the equipment used to make welds) is a tradesman
Tradesman

A tradesman is a skilled manual worker in a particular trade or craft. Economically and socially, a tradesman's status is considered between a laborer and a professional, with a high degree of both practical and theoretical knowledge of their trade....
 who specialises in welding
Welding

Welding is a fabrication or sculpture process that joins materials, usually metals or thermoplastics, by causing coalescence . This is often done by melting the workpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, with pressure sometimes used in conjunction with heat, or by itself,...
 materials together. The materials to be joined can be metal
Metal

In chemistry, a metal is a chemical element whose atoms readily lose electrons to form positive ions , and form metallic bonds between other metal atoms and ionic bonds between nonmetal atoms....
s (such as steel
Steel

Steel is an alloy consisting mostly of iron, with a carbon content between 0.2% and 2.14% by weight , depending on grade. Carbon is the most cost-effective alloying material for iron, but various other alloying elements are used such as manganese, chromium, vanadium, and tungsten....
, aluminum, brass
Brass

Brass is any alloy of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties. In comparison, bronze is principally an alloy of copper and tin....
, stainless steel
Stainless steel

In metallurgy, stainless steel is defined as a steel alloy with a minimum of 10% chromium content by mass. Stainless steel does not stain, corrode, or rust as easily as ordinary steel , but it is not stain-proof....
 etc.) or varieties of plastic
Plastic

Plastic is the general common term for a wide range of synthetic or semisynthetic organic chemistry solid materials suitable for the manufacture of industrial products....
 or polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
. Welders typically have to have good dexterity and attention to detail, as well as some technical knowledge about the materials being joined and best practices in the field.

ing, without the proper precautions appropriate for the process, can be a dangerous and unhealthy practice.






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A welder (also weldor, which term distinguishes the tradesman
Tradesman

A tradesman is a skilled manual worker in a particular trade or craft. Economically and socially, a tradesman's status is considered between a laborer and a professional, with a high degree of both practical and theoretical knowledge of their trade....
 from the equipment used to make welds) is a tradesman
Tradesman

A tradesman is a skilled manual worker in a particular trade or craft. Economically and socially, a tradesman's status is considered between a laborer and a professional, with a high degree of both practical and theoretical knowledge of their trade....
 who specialises in welding
Welding

Welding is a fabrication or sculpture process that joins materials, usually metals or thermoplastics, by causing coalescence . This is often done by melting the workpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, with pressure sometimes used in conjunction with heat, or by itself,...
 materials together. The materials to be joined can be metal
Metal

In chemistry, a metal is a chemical element whose atoms readily lose electrons to form positive ions , and form metallic bonds between other metal atoms and ionic bonds between nonmetal atoms....
s (such as steel
Steel

Steel is an alloy consisting mostly of iron, with a carbon content between 0.2% and 2.14% by weight , depending on grade. Carbon is the most cost-effective alloying material for iron, but various other alloying elements are used such as manganese, chromium, vanadium, and tungsten....
, aluminum, brass
Brass

Brass is any alloy of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties. In comparison, bronze is principally an alloy of copper and tin....
, stainless steel
Stainless steel

In metallurgy, stainless steel is defined as a steel alloy with a minimum of 10% chromium content by mass. Stainless steel does not stain, corrode, or rust as easily as ordinary steel , but it is not stain-proof....
 etc.) or varieties of plastic
Plastic

Plastic is the general common term for a wide range of synthetic or semisynthetic organic chemistry solid materials suitable for the manufacture of industrial products....
 or polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
. Welders typically have to have good dexterity and attention to detail, as well as some technical knowledge about the materials being joined and best practices in the field.

Safety issues

Welding, without the proper precautions appropriate for the process, can be a dangerous and unhealthy practice. However, with the use of new technology and proper protection, the risks of injury and death associated with welding can be greatly reduced. Because many common welding procedures involve an open electric arc or flame, the risk of burns is significant. To prevent them, welders wear personal protective equipment
Personal protective equipment

Personal protective equipment refers to protective clothing, helmets, goggles, or other garment designed to protect the wearer's body or clothing from injury by electrical hazards, heat, chemicals, and infection, for job-related occupational safety and health purposes, and in sports, martial arts, combat, etc....
 in the form of heavy leather
Leather

Leather is a material created through the tanning of rawhides and skins of animals, primarily cattlehide. The tanning process converts the putrescible skin into a durable, long-lasting and versatile natural material for various uses....
 glove
Glove

A glove is a type of garment which covers the hand of a human. Gloves have separate sheaths or openings for each finger and the thumb; if there is an opening but no covering sheath for each finger they are called "fingerless gloves"....
s and protective long sleeve jackets to avoid exposure to extreme heat and flames. Additionally, the brightness of the weld area leads to a condition called arc eye
Arc eye

Arc eye, also known as welder's flash, bake eyes, corneal flash burns, or flash burns, is a painful ocular condition sometimes experienced by welders who have failed to use adequate Welding helmet....
 in which ultraviolet light causes the inflammation of the cornea
Cornea

The cornea is the transparency front part of the eye that covers the Iris , pupil, and anterior chamber. Together with the cilliary muscles, the cornea reflects light, and as a result helps the eye to dilate, accounting for approximately two-thirds of the eye's total optical power....
 and can burn the retina
Retina

The vertebrate retina is a light sensitive tissue lining the inner surface of the eye. The optics of the eye create an image of the visual world on the retina, which serves much the same function as the film in a camera....
s of the eyes. Goggles and welding helmet
Welding helmet

Welding helmets are headgear used when performing certain types of welding to protect the eyes, face and neck from flash burn, ultraviolet light, sparks and heat....
s with dark face plates are worn to prevent this exposure, and in recent years, new helmet models have been produced that feature a face plate that self-darkens upon exposure to high amounts of UV light. To protect bystanders, opaque welding curtains often surround the welding area. These curtains, made of a polyvinyl chloride
Polyvinyl chloride

Polyvinyl chloride, commonly abbreviated PVC, is the third most widely used thermoplastic polymer after polyethylene and polypropylene....
 plastic film, shield nearby workers from exposure to the UV light from the electric arc, but should not be used to replace the filter
Filter (optics)

Optical filters, generally, belong to one of two categories. The simplest, physically, is the absorptive filter, while the latter category, that of interference or dichroic filters, can be quite complex....
 glass used in helmets.

Welders are also often exposed to dangerous gases and particulate
Particulate

Particulates, alternatively referred to as particulate matter or fine particles, are tiny particles of solid or liquid suspended in a gas or liquid....
 matter. Processes like flux-cored arc welding and shielded metal arc welding produce smoke
Smoke

File:Bling-Bling Skywriting David Shankbone.jpgSmoke is the collection of airborne solid and liquid particulates and gases emitted when a material undergoes combustion or pyrolysis, together with the quantity of air that is entrainment or otherwise mixed into the mass....
 containing particles of various types of oxide
Oxide

An oxide is a chemical compound contaning at least one oxygen atom as well as at least one other element. Most of the Earth's crust consists of oxides....
s, which in some cases can lead to medical conditions like metal fume fever
Metal fume fever

Metal fume fever is illness caused primarily by exposure to certain metal fumes. Chemicals such as zinc oxide or magnesium oxide , often cause this through breathing fumes created by heating or welding certain metals, such as galvanized steel....
. The size of the particles in question tends to influence the toxicity
Toxicity

Toxicity is the degree to which a substance is able to damage an exposed organism. Toxicity can refer to the effect on a whole organism, such as an animal, bacterium, or plant, as well as the effect on a substructure of the organism, such as a cell or an organ , such as the liver ....
 of the fumes, with smaller particles presenting a greater danger. Additionally, many processes produce fumes and various gases, most commonly carbon dioxide
Carbon dioxide

Carbon dioxide is a chemical compound composed of two oxygen atoms covalent bond to a single carbon atom. It is a gas at standard temperature and pressure and exists in Earth's atmosphere in this state....
 and ozone
Ozone

Ozone or trioxygen is a triatomic molecule, consisting of three oxygen atoms. It is an allotrope of oxygen that is much less stable than the diatomic O2....
, that can prove dangerous if ventilation is inadequate. Furthermore, because the use of compressed gases and flames in many welding processes pose an explosion and fire risk, some common precautions include limiting the amount of oxygen
Oxygen

Oxygen no O2 produced; 2) O2 produced, but absorbed in oceans & seabed rock; 3) O2 starts to gas out of the oceans, but is absorbed by land surfaces and formation of ozone layer; 4-5) O2 sinks filled and the gas accumulates]]...
 in the air and keeping combustible materials away from the workplace.

External links


Further reading

  • ASM International (2003). Trends in Welding Research. Materials Park, Ohio
    Ohio

    Ohio is a Midwestern United States U.S. state of the United States. As part of the Great Lakes region , Ohio has long been a cultural and geographical crossroads in North America....
    : ASM International. ISBN 0-87170-780-2
  • Hicks, John (1999). Welded Joint Design. New York
    New York City

    The City of New York is the List of United States cities by population in the United States, while the New York metropolitan area ranks among the List of urban areas by population....
    : Industrial Press. ISBN 0-8311-3130-6.
  • Kalpakjian, Serope and Steven R. Schmid (2001). Manufacturing Engineering and Technology. Prentice Hall. ISBN 0-201-36131-0.