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Vitreous enamel

 
Vitreous Enamel

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Vitreous enamel



 
 
In a discussion of material science, enamel (or vitreous enamel or porcelain enamel in U.S. English) is the colorful result of fusing powdered glass
Glass

Glass generally refers to a Hardness, brittle, transparency amorphous solid, such as that used for windows, many Glass Bottles, or eyewear, including, but not limited to, soda-lime glass, borosilicate glass, acrylic glass, sugar glass, Muscovite , or aluminium oxynitride....
 to a substrate by firing, usually between 750 and 850 degrees Celsius. The powder melts and flows and hardens to a smooth, durable vitreous
Vitreous

Vitreous or glassy refers to a material in an amorphous state , thereby forming a glass. In such a state, the constituent atoms do not exhibit the long-range order that is characteristic of crystals....
 coating on metal
Metal

In chemistry, a metal is a chemical element whose atoms readily lose electrons to form positive ions , and form metallic bonds between other metal atoms and ionic bonds between nonmetal atoms....
, glass or ceramic
Ceramic

File:Bridge from dental porcelain.jpgFile:Qing vase p1070256.jpgA ceramic is an inorganic, nonmetal solid prepared by the action of heat and subsequent cooling....
. According to some sources, the word enamel comes from the High German word smelzan (to smelt
Smelting

Smelting is a form of extractive metallurgy; its main use is to produce a metal from its ore. This includes iron extraction from iron ore, and copper extraction and other base metals from their ores....
) via the Old French esmail.






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In a discussion of material science, enamel (or vitreous enamel or porcelain enamel in U.S. English) is the colorful result of fusing powdered glass
Glass

Glass generally refers to a Hardness, brittle, transparency amorphous solid, such as that used for windows, many Glass Bottles, or eyewear, including, but not limited to, soda-lime glass, borosilicate glass, acrylic glass, sugar glass, Muscovite , or aluminium oxynitride....
 to a substrate by firing, usually between 750 and 850 degrees Celsius. The powder melts and flows and hardens to a smooth, durable vitreous
Vitreous

Vitreous or glassy refers to a material in an amorphous state , thereby forming a glass. In such a state, the constituent atoms do not exhibit the long-range order that is characteristic of crystals....
 coating on metal
Metal

In chemistry, a metal is a chemical element whose atoms readily lose electrons to form positive ions , and form metallic bonds between other metal atoms and ionic bonds between nonmetal atoms....
, glass or ceramic
Ceramic

File:Bridge from dental porcelain.jpgFile:Qing vase p1070256.jpgA ceramic is an inorganic, nonmetal solid prepared by the action of heat and subsequent cooling....
. According to some sources, the word enamel comes from the High German word smelzan (to smelt
Smelting

Smelting is a form of extractive metallurgy; its main use is to produce a metal from its ore. This includes iron extraction from iron ore, and copper extraction and other base metals from their ores....
) via the Old French esmail. Used as a noun, "an enamel" is a usually small decorative object, coated with enamel coating, such as a champlevé or a cloisonné.

History

Enamelling is an old and widely-adopted technology. The ancient Egypt
Ancient Egypt

Ancient Egypt was an Ancient history civilization in eastern North Africa, concentrated along the lower reaches of the Nile in what is now the modern nation of Egypt....
ians applied enamels to pottery and stone objects. The ancient Greeks
Ancient Greece

The term Ancient Greece refers to the period of History of Greece lasting from the Greek Dark Ages ca. 1100 BC and the Dorian invasion, to 146 BC and the Roman Republic conquest of Greece after the Battle of Corinth ....
, Celt
Celt

Celts , is a modern term used to describe any of the European peoples who spoke, or speak, a Celtic languages. The term is also used in a wider sense to describe the Modern Celts of those peoples, notably those who participate in a Celtic culture....
s, Russia
Russia

Russia , or the Russian Federation , is a list of countries spanning more than one continent country extending over much of northern Eurasia....
ns, and Chinese
China

China is a Culture of China, an ancient civilization, and, depending on perspective, a national or multinational entity extending over a large area in East Asia....
 also used enameling processes on metal objects.

Enamelling was also used to decorate glass vessels during the Roman
Roman Empire

The Roman Empire was the Roman Republic phase of the Ancient Rome, characterised by an autocracy form of government and large territorial holdings in Europe and around the Mediterranean....
 period, and there is evidence of this as early as the late Republican and early Imperial periods in the Levantine, Egypt, Britain and the Black Sea. Enamel powder could be produced in two ways; either through the powdering of colored glass, or the mixing of colorless glass with colorants such as a metallic oxide . Designs were either painted freehand or over the top of outline incisions, and the technique probably originated in metalworking.Once painted, enamelled glass vessels needed to be fired at a temperature high enough to melt the applied powder, but low enough that the fabric of the vessel itself was not melted. Production is thought to have come to a peak in the Claudian period and persisted for some three hundred years, though archaeological evidence for this technique is limited to some forty vessels or vessel fragments

From more recent history, the bright, jewel-like colors have made enamel a favored choice for designers of jewelry and bibelots, such as the fantastic eggs of Peter Carl Fabergé
Peter Carl Fabergé

Peter Carl Faberg? known in russian as Carl Gustavovich Faberg? was a Russian jewelery, best known for the famous Faberg? eggs, made in the style of genuine Easter eggs, but using precious metals and gemstones rather than more mundane materials....
, enameled copper boxes of Battersea enamellers, and artists such as George Stubbs
George Stubbs

George Stubbs was a Kingdom of Great Britain Painting, best known for his paintings of horses....
 and other painters of portrait miniature
Portrait miniature

A portrait miniature is a miniature portrait painting, usually executed in gouache or watercolor painting.Portrait miniatures began to flourish in 16th century Europe and the art was practiced during the 17th century and 18th century....
s. Enameling was a favorite technique of the Art Nouveau
Art Nouveau

Art Nouveau is an international Art movement and style of art, architecture and applied art?especially the decorative arts?that peaked in popularity at Fin de si?cle of the 20th century ....
 jewellers.

Properties


Enamel powder often is applied as a paste, and may be transparent or opaque when fired; vitreous enamel can be applied to most metals. It has many excellent properties: it is smooth, hard, chemically resistant, durable, can assume brilliant, long-lasting colors, and cannot burn. Its disadvantages are its tendency to crack or shatter when the substrate is stressed or bent. Its durability has found it many functional applications: early 20th century advertising
Advertising

Advertising is a form of communication that typically attempts to persuade potential customers to Purchasing or to consume more of a particular brand of Product or Service ....
 signs, interior oven
Oven

An oven is an enclosed compartment for heating, baking or drying. It is most commonly used in cooking and pottery. Ovens used in pottery are also known as kilns....
 walls, cooking pots, exterior walls of kitchen appliances, cast iron
Cast iron

Cast iron usually refers to Gray iron, but also identifies a large group of ferrous alloys, which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy....
 bathtub
Bathtub

A bath , bathtub , or tub is a plumbing fixture used for bathing. Most modern bathtubs are made of acrylic glass or fiberglass, but alternatives are available in Vitreous enamel over steel or cast iron, and occasionally wood....
s, farm
Farm

A farm is an area of land, including various structures, devoted primarily to the practice of producing and managing food , fibers and, increasingly, fuel....
 storage silo
Storage silo

A silo is a structure for storing Bulk material handling. Silos are used in agriculture to store cereal or fermented feed known as silage. Silos are more commonly used for bulk storage of grain, coal, cement, carbon black, wood chips, food products and sawdust....
s, and processing equipment such as chemical reactor
Chemical reactor

In chemical engineering, chemical reactors are vessels designed to contain chemical reactions. The design of a chemical reactor deals with multiple aspects of chemical engineering....
s and pharmaceutical chemical process tanks.

Color in enamel is obtained by the addition of various minerals, often metal oxides cobalt
Cobalt

Cobalt is a hard, lustrous, grey metal, a chemical element with symbol Co and atomic number 27. Although cobalt-based colors and pigments have been used since ancient times, and miners have long used the name kobold ore for some minerals, cobalt was only discovered in 1735 by Georg Brandt....
, praseodymium
Praseodymium

Praseodymium is a chemical element that has the symbol Pr and atomic number 59....
, iron
Iron

Iron is a chemical element with the symbol Fe and atomic number 26. Iron is a Group 8 element and period 4 element. Iron is lustrous and silvery in color....
, or neodymium
Neodymium

Neodymium is a chemical element with the symbol Nd and atomic number 60....
. The last creates delicate shades ranging from pure violet through wine-red and warm gray. Enamel can be either transparent, opaque or opalescent (translucent), which is a variety that gains a milky opacity the longer it is fired. Different enamel colors cannot be mixed to make a new color, in the manner of paint. This produces tiny specks of both colors; although the eye can be tricked by grinding colors together to an extremely fine, flour-like, powder.

Techniques of Enamelling

  • Basse-taille
    Basse-taille

    Basse-taille is an Vitreous enamel technique in which the artist creates a low-relief pattern in metal, usually silver or gold, by engraving or Repouss? and chasing....
    , from the French word meaning "low-cut". The surface of the metal is decorated with a low relief design which can be seen through translucent and transparent enamels.
  • Champlevé
    Champlevé

    Champlev? is an enamelling technique in the decorative arts, or an object made by that process, in which troughs or cells are carved into the surface of a metal object, and filled with vitreous enamel....
    , French for "raised field", where the surface is carved out to form pits in which enamel is fired, leaving the original metal exposed.
  • Cloisonné
    Cloisonné

    Cloisonn?, an ancient metalworking technique, is a multi-step vitreous enamel process used to produce jewelry, vases, and other decorative items....
    , French for "cell", where thin wires are applied to form raised barriers, which contain different areas of enamel applied above the original metal form.
  • Painted enamel, a design in enamel is painted onto a smooth surface. Grisaille
    Grisaille

    Grisaille is a term for painting executed entirely in monochrome, usually in shades of grey or brown, particularly used in decoration to represent objects in relief....
     and Limoges enamel are subategories of painted enamel.
  • Grisaille
    Grisaille

    Grisaille is a term for painting executed entirely in monochrome, usually in shades of grey or brown, particularly used in decoration to represent objects in relief....
    , French term meaning "greying", where dark, often blue or black background is applied, then limoges (Limoges porcelain
    Limoges porcelain

    Limoges porcelain designates hard-paste porcelain produced by factories near the city of Limoges, France beginning in the late 1700s, but does not refer to a particular manufacturer....
    ) or opalescent (translucent) enamel is applied on top, building up designs in a monochrome gradient, paler as the thickness of the layer of light color increases.
  • Limoges enamel, made at Limoges
    Limoges

    Limoges is a city and Communes of France in France, the Prefectures in France of the Haute-Vienne Departments of France, and the administrative capital of the Limousin Regions of France....
    , France, the most famous European centre of vitreous enamel production.
  • Limoges porcelain
    Limoges porcelain

    Limoges porcelain designates hard-paste porcelain produced by factories near the city of Limoges, France beginning in the late 1700s, but does not refer to a particular manufacturer....
    , named after the town in France where it was invented, is the technique of "painting" with a special enamel called "blanc de limoges" over a dark enamelled surface to form a detailed picture, often human figure. It is a form of Grisaille.
  • Plique-à-jour, French for "braid letting in daylight" where the enamel is applied in cells, similar to champlevé, but with no backing, so light can shine through the transparent or translucent enamel. It has a stained-glass like appearance.
  • Ronde bosse, French for "round bump". A 3D type of enameling where a sculptural form is completely or partly enameled.
  • Stencil
    Stencil

    A stencil is a wikt:template used to drawing or painting identical Letter , symbols, shapes, or patterns every time it is used. Stencil technique in visual art is also referred to as pochoir....
    ing, where a stencil is placed over the work and the powdered enamel is sifted over the top. The stencil is removed before firing, the enamel staying in a pattern, slightly raised.
  • Sgrafitto, where an unfired layer of enamel is applied over a previously fired layer of enamel of a contrasting color, and then partly removed with a tool to create the design.
  • Counter enameling, not strictly a technique, but a necessary step in many techniques, is to apply enamel to the back of a piece as well - sandwiching the metal - to create less tension on the glass so it does not crack.


See also

  • Cloisonné
    Cloisonné

    Cloisonn?, an ancient metalworking technique, is a multi-step vitreous enamel process used to produce jewelry, vases, and other decorative items....
  • Nineveh
    Nineveh

    Nineveh , an "exceeding great city", as it is called in the Book of Jonah, lay on the eastern bank of the Tigris in ancient Assyria, across the river from the modern-day major city of Mosul, Iraq....
  • Rostov the Great
  • Silicon
    Silicon

    Silicon is the most common metalloid. It is a chemical element, which has the symbol Si and atomic number 14. The atomic mass is 28.0855....
  • Franz Ullrich
    Franz Ullrich

    Franz Ullrich was a German industrialist, and co-founder of the "Gebr?der Ullrich" in the Rhineland-Palatinate....
  • Staffordshire Moorlands Pan
    Staffordshire Moorlands Pan

    The Staffordshire Moorlands Pan is a 2nd century AD bronze trulla depicting the forts of Hadrian's Wall, with names above. It was found in June 2003...
    , a 2nd century bronze
    Bronze

    Bronze is a metal alloy consisting primarily of copper, usually with tin as the main additive, but sometimes with other chemical element such as phosphorus, manganese, aluminium, or silicon....
     trulla.


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