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UV degradation

 

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UV degradation



 
 
Many natural and synthetic polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
s are attacked by ultra-violet radiation and products made using these materials may crack or disintegrate (this is, there are not UV-stable). The problem is known as UV degradation, and is a common problem in products exposed to sunlight
Sunlight

Sunlight, in the broad sense, is the total spectroscopy of the electromagnetic radiation given off by the Sun. On Earth, sunlight is Filter ed through the Earth's atmosphere, and the solar radiation is obvious as daylight when the Sun is above the horizon....
. Continuous is a more serious problem than intermittent exposure, since attack is dependent on the extent and degree of exposure.

Many pigments and dyes can also be affected, when the problem is know as phototendering
Phototendering

Phototendering is the process by which organic fibres and textiles lose strength and flexibility as a result of exposure to sunlight. It is the ultraviolet component of the sun's spectrum which affects fibres, causing chain degradation and hence loss of strength....
 in textile
Textile

A textile is a flexible material consisting of a network of natural or artificial fibres often referred to as thread or yarn. Yarn is produced by Spinning raw wool fibres, linen, cotton, or other material on a spinning wheel to produce long strands known as yarn....
s such as curtains or drapes.

on synthetic polymers which may be attacked include polypropylene
Polypropylene

Polypropylene or polypropene is a thermoplastic polymer, made by the chemical industry and used in a wide variety of applications, including packaging, textiles , stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes....
 and LDPE where tertiary carbon bonds in their chain structures are the centres of attack.






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Many natural and synthetic polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
s are attacked by ultra-violet radiation and products made using these materials may crack or disintegrate (this is, there are not UV-stable). The problem is known as UV degradation, and is a common problem in products exposed to sunlight
Sunlight

Sunlight, in the broad sense, is the total spectroscopy of the electromagnetic radiation given off by the Sun. On Earth, sunlight is Filter ed through the Earth's atmosphere, and the solar radiation is obvious as daylight when the Sun is above the horizon....
. Continuous is a more serious problem than intermittent exposure, since attack is dependent on the extent and degree of exposure.

Many pigments and dyes can also be affected, when the problem is know as phototendering
Phototendering

Phototendering is the process by which organic fibres and textiles lose strength and flexibility as a result of exposure to sunlight. It is the ultraviolet component of the sun's spectrum which affects fibres, causing chain degradation and hence loss of strength....
 in textile
Textile

A textile is a flexible material consisting of a network of natural or artificial fibres often referred to as thread or yarn. Yarn is produced by Spinning raw wool fibres, linen, cotton, or other material on a spinning wheel to produce long strands known as yarn....
s such as curtains or drapes.

Susceptible polymers

Common synthetic polymers which may be attacked include polypropylene
Polypropylene

Polypropylene or polypropene is a thermoplastic polymer, made by the chemical industry and used in a wide variety of applications, including packaging, textiles , stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes....
 and LDPE where tertiary carbon bonds in their chain structures are the centres of attack. The ultra-violet rays activate such bonds to form free radicals, which then react further with oxygen
Oxygen

Oxygen no O2 produced; 2) O2 produced, but absorbed in oceans & seabed rock; 3) O2 starts to gas out of the oceans, but is absorbed by land surfaces and formation of ozone layer; 4-5) O2 sinks filled and the gas accumulates]]...
 in the atmosphere, producing carbonyl groups in the main chain. The exposed surfaces of products may then discolour and crack, although in bad cases, complete product disintegration can occur.

In fibre products like rope
Rope

A rope is a length of fibers, twisted or braided together to improve strength for pulling and connecting. It has tensile strength but is too flexible to provide compressive strength ....
 used in outdoor applications, product life will be low because the outer fibres will be attacked first, and will easily be damaged by abrasion
Abrasion

In dermatology, an abrasion is a wound caused by superficial damage to the skin, no deeper than the Epidermis . It is less severe than a laceration, and bleeding, if present, is minimal....
 for example. Discolouration of the rope may also occur, so giving an early warning of the problem.

Polymers which possess UV-absorbing groups such as aromatic rings may also be sensitive to UV degradation. Aramid
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
 fibres like Kevlar
Kevlar

Kevlar is the registered trademark for a light, strong aramid synthetic fiber, related to other aramids such as Nomex and Technora.Developed at DuPont in 1965 by Stephanie Kwolek it was first commercially used in the early 1970s as a replacement for steel in racing tires....
 for example are highly UV sensitive and must be protected from the deleterious effects of sunlight.

Detection

The problem can be detected before serious cracks are seen in a product using infra-red spectroscopy, where attack occurs by oxidation of bonds activated by the UV radiation forming carbonyl groups in the polymer chains.

In the example shown at left, carbonyl groups were easily detected by IR spectroscopy from a cast thin film. The product was a road cone made by rotational moulding in LDPE, which had cracked prematurely in service. Many similar cones also failed because an anti-UV additive had not been used during processing. Other plastic products which failed included polypropylene
Polypropylene

Polypropylene or polypropene is a thermoplastic polymer, made by the chemical industry and used in a wide variety of applications, including packaging, textiles , stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes....
 mancabs used at roadworks which cracked after service of only a few months.

Prevention

UV attack by sunlight can be ameliorated or prevented by adding anti-UV chemicals to the polymer when mixing the ingredients, prior to shaping the product by injection moulding
Injection moulding

Injection molding is a manufacturing process for producing parts from both thermoplastic and thermosetting plastic materials. Material is fed into a heated barrel, mixed, and forced into a mold cavity where it cools and hardens to the configuration of the mold cavity....
 for example.

UV Stabilizers in plastics
UV Stabilizers in plastics

UV light stabilizers are used frequently in plastics, including cosmetics and films. The primary function is to protect the substance from the long-term degradation effects from light, most frequently ultraviolet light....
 usually act by absorbing the UV radiation preferentially, and dissipating the energy as low level heat. The chemicals used are similar to those used in sunscreen
Sunscreen

Sunscreen is a lotion, spray, gel or other topical product that absorbs or reflects the sun's ultraviolet radiation and protects the skin.Sunscreens contain one or more UV filters of which there are three main types :...
 cosmetic products, which protect skin from UV attack.

See also

  • Forensic engineering
    Forensic engineering

    Forensics engineering is the investigation of material science, product , structures or components that fail or do not operate/function as intended, causing personal injury or damage to property....
  • Forensic polymer engineering
    Forensic polymer engineering

    The study of failure in polymeric products is called forensic polymer engineering. The topic includes the fracture of plastic products, or any other reason why such a product fails in service, or fails to meet its specification....
  • Polymer
    Polymer

    A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
  • Polymer degradation
    Polymer degradation

    Polymer degradation is a change in the properties - tensile strength, colour, shape, etc - of a polymer or polymer based product under the influence of one or more environmental factors such as heat, light or chemicals....
  • Stress corrosion cracking
    Stress corrosion cracking

    Stress corrosion cracking is the unexpected sudden failure of normally ductile metals or tough thermoplastics subjected to a tensile stress in a corrosion environment, especially at elevated temperature in the case of metals....
  • UV radiation
  • UV stabilizer


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