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Twaron



 
 
Twaron is the brandname of Teijin Aramid
Teijin Aramid

Teijin Aramid, formerly known as Teijin Twaron, is a company in The Netherlands that produces various high-strength fibers for industrial purposes, most notably their Kevlar-like para-aramid, Twaron....
 for a para-aramid
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
.

waron is a heat-resistant and strong synthetic fiber
Synthetic fiber

Synthetic fibers are the result of extensive research by scientists to improve upon naturally occurring animal and plant. In general, synthetic fibers are created by forcing, usually through extrusion, fiber forming materials through holes into the air, forming a thread....
 developed in the early 1970s by the Dutch company AKZO
Akzo Nobel

Akzo Nobel N.V., trading as AkzoNobel, is a multinational company, active in the fields of decorative paints, performance coatings and specialty chemicals....
, division Enka, later Akzo Industrial Fibers. The research name of the para-aramid fiber
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
 was originally Fiber X, but it was soon called Arenka. Although the Dutch para-aramid fiber was developed only a little later than DuPont's Kevlar
Kevlar

Kevlar is the registered trademark for a light, strong aramid synthetic fiber, related to other aramids such as Nomex and Technora.Developed at DuPont in 1965 by Stephanie Kwolek it was first commercially used in the early 1970s as a replacement for steel in racing tires....
, introduction of Twaron as a commercial product came much later than Kevlar due to financial problems at the AKZO company in the 1970s.

A short overview of the history of Twaron:

on is a p-phenylene terephtalamide (PpPTA), the simplest form of the AABB para polyaramide
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
.






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Encyclopedia


Twaron is the brandname of Teijin Aramid
Teijin Aramid

Teijin Aramid, formerly known as Teijin Twaron, is a company in The Netherlands that produces various high-strength fibers for industrial purposes, most notably their Kevlar-like para-aramid, Twaron....
 for a para-aramid
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
.

History

Twaron is a heat-resistant and strong synthetic fiber
Synthetic fiber

Synthetic fibers are the result of extensive research by scientists to improve upon naturally occurring animal and plant. In general, synthetic fibers are created by forcing, usually through extrusion, fiber forming materials through holes into the air, forming a thread....
 developed in the early 1970s by the Dutch company AKZO
Akzo Nobel

Akzo Nobel N.V., trading as AkzoNobel, is a multinational company, active in the fields of decorative paints, performance coatings and specialty chemicals....
, division Enka, later Akzo Industrial Fibers. The research name of the para-aramid fiber
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
 was originally Fiber X, but it was soon called Arenka. Although the Dutch para-aramid fiber was developed only a little later than DuPont's Kevlar
Kevlar

Kevlar is the registered trademark for a light, strong aramid synthetic fiber, related to other aramids such as Nomex and Technora.Developed at DuPont in 1965 by Stephanie Kwolek it was first commercially used in the early 1970s as a replacement for steel in racing tires....
, introduction of Twaron as a commercial product came much later than Kevlar due to financial problems at the AKZO company in the 1970s.

A short overview of the history of Twaron:
  • In 1960s start of research program for Fiber X.
  • In 1972 the ENKA Research laboratory develops a para-aramid called Arenka.
  • In 1973 Akzo decides to use sulfuric acid (H2SO4)
    Sulfuric acid

    Sulfuric acid, hydrogen2sulfuroxygen4, is a strong mineral acid. It is soluble in water at all concentrations. Sulfuric acid has many applications, and is one of the top products of the chemical industry....
     as a solvent for spinning.
  • In 1976 a pilot plant is built. First production in 1977.
  • In 1984 the product is renamed Twaron.
  • In 1986 commercial production is started at three locations and nine plants.
  • In 1987 Twaron is introduced as a commercial product.
  • In 1989 the aramid business of Akzo becomes an independent Business Unit called Twaron BV.
  • Since 2000 Twaron BV is owned by the Teijin Group
    Teijin

    is a Japan chemical industry and pharmaceutical industry company. It is listed on the Tokyo Stock Exchange with a market capitalisation of USD 3.9 billion....
    , now called Teijin Twaron BV and based in Arnhem
    Arnhem

    Arnhem is a city and municipality, situated in the eastern part of the Netherlands. It is the capital of the province of Gelderland and located near the river Nederrijn as well as near the St....
    , The Netherlands. The main production facilities for Twaron are in Emmen en Delfzijl
    Delfzijl

    Delfzijl is a municipality and city in the northeast of the Netherlands. It is situated on the left bank of the Ems estuary, which forms the border with Germany....
    .
  • In 2007 Teijin Twaron expands for the fourth time in six years and also changes its name into Teijin Aramid
    Teijin Aramid

    Teijin Aramid, formerly known as Teijin Twaron, is a company in The Netherlands that produces various high-strength fibers for industrial purposes, most notably their Kevlar-like para-aramid, Twaron....
    .


Production


Polymer preparation

Twaron is a p-phenylene terephtalamide (PpPTA), the simplest form of the AABB para polyaramide
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
. PpPTA is a product of p-phenylene diamine
P-Phenylenediamine

p-Phenylenediamine , also called paraphenylenediamine, 1,4-diaminobenzene or 1,4-phenylenediamine is an aromatic amine used as a component of engineering polymers and composites, aramid fibers, hair coloring, rubber chemicals, textile dyes, and pigments....
 (PPD) and terephtaloyl dichloride (TDC)
Terephthaloyl chloride

Terephthaloyl chloride is the acid chloride of terephthalic acid and is one of two monomers used to make Kevlar, the other being p-phenylenediamine, which is also used in some hair sprays....
. To dissolve the aromatic polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
 Twaron used a co-solvent of N-methyl pyrrolidone (NMP)
Methylpyrrolidone

N-Methyl-2-pyrrolidone is a chemical compound with 5-membered lactam structure. It is a clear to slightly yellow liquid miscible with water and solvents like ethyl acetate, chloroform, benzene and lower alcohols or ketones....
 and an ion
Ion

An ion is an atom or molecule which has lost or gained one or more electrons, giving it a positive or negative electrical charge. According to the Bohr_model this will be from or in the outer shield 'n'....
ic component (Calcium Chloride (CaCl2
Calcium chloride

Calcium chloride, CaCl2, is a common Salt . It behaves as a typical ionic halide, and is solid at room temperature. It has several common applications such as brine for refrigeration plants, ice and dust control on roads, and in concrete....
) to occupy the hydrogen bond
Hydrogen bond

A hydrogen bond is the attractive force between one electronegative atom and a hydrogen covalently bonded to another electronegative atom. It results from a dipole-dipole force with a hydrogen atom bonded to nitrogen, oxygen or fluorine ....
s of the amide groups. Prior to the invention of this process by Leo Vollbracht, working at the Dutch chemical firm AKZO
Akzo Nobel

Akzo Nobel N.V., trading as AkzoNobel, is a multinational company, active in the fields of decorative paints, performance coatings and specialty chemicals....
, no practical means of dissolving the polymer was known. The use of this system by DuPont
DuPont

E. I. du Pont de Nemours and Company is an United States chemical industry that was founded in July 1802 as a gunpowder mill by Eleuth?re Ir?n?e du Pont....
 led to a patent war between AKZO
Akzo Nobel

Akzo Nobel N.V., trading as AkzoNobel, is a multinational company, active in the fields of decorative paints, performance coatings and specialty chemicals....
 and DuPont
DuPont

E. I. du Pont de Nemours and Company is an United States chemical industry that was founded in July 1802 as a gunpowder mill by Eleuth?re Ir?n?e du Pont....
 as Dupont initially used the carcinogenic HMPT (Hexamethylphosphoramide
Hexamethylphosphoramide

Hexamethylphosphoramide, often abbreviated HMPA, is an organophosphorus compound having the chemical formula [2N]3PO. This colorless liquid is a useful polar aprotic solvent and additive in organic synthesis....
). Despite heavy research DuPont now also uses the AKZO patent to use the less hazardous NMP
Methylpyrrolidone

N-Methyl-2-pyrrolidone is a chemical compound with 5-membered lactam structure. It is a clear to slightly yellow liquid miscible with water and solvents like ethyl acetate, chloroform, benzene and lower alcohols or ketones....
 in the Kevlar
Kevlar

Kevlar is the registered trademark for a light, strong aramid synthetic fiber, related to other aramids such as Nomex and Technora.Developed at DuPont in 1965 by Stephanie Kwolek it was first commercially used in the early 1970s as a replacement for steel in racing tires....
 process.

Spinning


After the production of the Twaron polymer in Delfzijl, the polymer is brought to Emmen, where fibers are produced by spinning
Spinneret

A spinneret is a spider spider silk-spinning organ . It is usually on the underside of a spider's abdomen, to the rear. Most spiders have six spinnerets; some have four or two....
 the dissolved polymer into a solid
Solid

A solid object is in the states of matter characterized by resistance to deformation and changes of volume. In other words, it has high values both of Young's modulus and of shear modulus; this contrasts e.g....
 fiber from a liquid
Liquid

Liquid is one of the principal states of matter. A liquid is a fluid that has the particles loose and can freely form a distinct surface at the boundaries of its bulk material....
 chemical blend. Polymer solvent for spinning PPTA is generally 100% (water free) sulfuric acid (H2SO4)
Sulfuric acid

Sulfuric acid, hydrogen2sulfuroxygen4, is a strong mineral acid. It is soluble in water at all concentrations. Sulfuric acid has many applications, and is one of the top products of the chemical industry....
. The polymer is dissolved by mixing frozen sulfuric acid in powder form with the polymer in powder form and gently heating the mixture. This process, which differs from the more difficult DuPont process, was invented by Henri Lammers and patented by AKZO
Akzo Nobel

Akzo Nobel N.V., trading as AkzoNobel, is a multinational company, active in the fields of decorative paints, performance coatings and specialty chemicals....
.

Major industrial uses

Twaron is a para-aramid
Aramid

Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
 and is used in automotive, construction, sport, aerospace, military and industry applications, e.g., "bullet-proof" body armor
Bulletproof vest

A ballistic vest is an item of armor that absorbs the impact from firearm-fired projectiles and shrapnel fragments from explosions. This protection is for the torso....
, fabric, and as an asbestos
Asbestos

Asbestos is a naturally occurring silicate mineral with long, thin fibrous crystals. The word asbestos is derived from a Greek language adjective meaning inextinguishable....
 substitute.

  • Protective Gear (Heat Resistant / Ballistics
    Ballistics

    Ballistics is the science of mechanics that deals with the flight, behavior, and effects of projectiles, especially bullets, gravity bombs, rockets, or the like; the science or art of designing and accelerating projectiles so as to achieve a desired performance....
    ):
    • flame-resistant clothing
      Clothing

      A feature of all human societies, except perhaps the most primitive, is the wearing of clothing or clothes, especially in public. The primary purpose of clothing is functional, as a protection from the weather....
    • protective clothing
      Personal protective equipment

      Personal protective equipment refers to protective clothing, helmets, goggles, or other garment designed to protect the wearer's body or clothing from injury by electrical hazards, heat, chemicals, and infection, for job-related occupational safety and health purposes, and in sports, martial arts, combat, etc....
       and helmet
      Helmet

      A helmet is a form of protective gear worn on the head to protect it from injuries, a variation of the hat. The oldest use of helmets was by Ancient Greek soldiers, who wore thick leather or bronze helmets to protect the head from sword blows and arrows....
      s
    • Anti-cut or heat resistant gloves
    • sporting goods
      Sport

      Sport is an activity that is governed by a set of regulation of sport or traditions and often engaged in competitively. Sports commonly refer to activities where the physical capabilities of the competitor are the sole or primary determinant of the outcome , but the term is also used to include activities such as mind sports and motor...
    • fabric
      Textile

      A textile is a flexible material consisting of a network of natural or artificial fibres often referred to as thread or yarn. Yarn is produced by Spinning raw wool fibres, linen, cotton, or other material on a spinning wheel to produce long strands known as yarn....
      s
    • body armor
      Bulletproof vest

      A ballistic vest is an item of armor that absorbs the impact from firearm-fired projectiles and shrapnel fragments from explosions. This protection is for the torso....
  • Composites:
    • composite material
      Composite material

      Composite materials are engineered materials made from two or more constituent materials with significantly different physical or chemical properties which remain separate and distinct on a macroscopic level within the finished structure....
      s
    • technical paper
      Paper

      Paper is thin material mainly used for writing upon, printing upon or packaging. It is produced by pressing together moist fibers, typically cellulose pulp derived from wood, rags or grasses, and drying them into flexible sheets....
    • asbestos
      Asbestos

      Asbestos is a naturally occurring silicate mineral with long, thin fibrous crystals. The word asbestos is derived from a Greek language adjective meaning inextinguishable....
       replacement
    • hot air filtration
      Filtration

      Filtration is a mechanical or physical operation which is used for the separation of solids from fluids by interposing a medium to fluid flow through which the fluid can pass, but the solids in the fluid are retained....
    • sail
      Sail

      A sail is any type of surface intended to generate thrust by being placed in a wind—in essence a vertically-oriented wing. Sails are used in sailing....
       cloth
    • speaker
      Loudspeaker

      A loudspeaker, speaker, or speaker system is an electroacoustical transducer that converts an electricity signal processing to sound....
       woofers
    • boat
      Boat

      A boat is a watercraft of modest size designed to float or plane on water, and provide transport over it. Usually this water will be inland or in protected coastal areas....
       hull material
    • fiber reinforced concrete
      Fiber reinforced concrete

      Fiber reinforced concrete is concrete containing fibrous material which increases its structural integrity. It contains short discrete fibers that are uniformly distributed and randomly oriented....
    • drum
      Drum

      The drum is a member of the percussion instrument group, technically classified as a membranophone.. Drums consist of at least one membrane, called a drumhead or drum skin, that is stretched over a shell and struck, either directly with parts of a player's body, or with some sort of implement such as a drumstick, to produce sound....
      heads
  • Automotive:
    • brake pads
      Brake pads

      Brake pads are an important part of brake systems for all types of vehicles that are equipped with disc brakes. Brake pads are steel backing plates with friction material bound to the surface facing the brake disk....
    • turbo hoses
      Turbocharger

      A turbocharger, or turbo, is a gas compressor used for forced induction of an internal combustion engine. Like a supercharger, the purpose of a turbocharger is to increase the mass of air entering the engine to create more power....
    • V-belts
      Belt (mechanical)

      A Belt is a looped strip of flexible material, used to mechanically link two or more rotating shafts. They may be used as a source of motion, to efficiently Transmission , or to track relative movement....
       and Timing belt
      Timing belt

      A timing belt, timing chain or cam belt is connected to the block of the engine and is a part of an internal combustion engine that controls the timing of the engine's poppet valve....
      s
    • tire
      Tire

      Tires, or tyres , are ring-shaped parts, either pneumatic or solid , that fit around wheels to protect them and enhance their function....
      s that incorporate Sulfron (sulfur modified Twaron)
      Sulfron

      IntroductionSulfron 3000, modified aramid derived from Twaron, is a rubber ingredient which improves hysteresis and heat generation in sulfur vulcanized rubber compounds....
    • mechanical rubber
      Rubber

      Natural rubber is an elastomer?an Elasticity_ hydrocarbon polymer?that was originally derived from a milky colloidal suspension, or latex , found in the sap of some plants....
       goods reinforcement
  • Linear Tension:
    • optical fiber cables (OFC)
      Optical fiber

      An optical fiber is a glass or plastic fiber that carries light along its length. Fiber optics is the overlap of applied science and engineering concerned with the design and application of optical fibers....
    • rope
      Rope

      A rope is a length of fibers, twisted or braided together to improve strength for pulling and connecting. It has tensile strength but is too flexible to provide compressive strength ....
      s, wire rope
      Wire rope

      Wire rope consists of several strands laid together like a helix. Each strand is likewise made of metal wires laid together like a helix. Initially wrought iron wires were used, but today steel is the main material used for wire ropes....
      s, cable
      Cable

      A cable is a large fiber or metal rope, used for hauling, lifting, or towing, or an assembly of two or more insulated electrical conductors, laid up together as an assembly....
      s
    • umbilical cable
      Umbilical cable

      An umbilical cable or umbilical is a cable which supplies required consumables to an apparatus. It is named for its similar function to an umbilical cord....
      s
    • Electrical Mechanical Cable (EMC)
    • Reinforced Thermoplastic Pipe
      Reinforced thermoplastic pipe

      RTP is a plastic pipe, initially developed by Akzo Nobel early 90s and by Tubes d'Aquitaine from France, who developed the first pipes reinforced with synthetic fiber to replace steel high pressure pipes....
      s


See also

  • Aramid
    Aramid

    Aramid fibers are a class of heat-resistant and strong synthetic fibers. They are used in aerospace and military applications, for ballistic rated bulletproof vest cloth, and as an asbestos substitute....
  • Belt track
  • Fiber
    Fiber

    Fiber or fibre is a class of materials that are continuous filaments or are in discrete elongated pieces, similar to lengths of yarn. They are very important in the biology of both plants and animals, for holding tissue s together....
    s
  • Vectran
    Vectran

    Vectran is a manufactured fibre, spun from a liquid crystal polymer created by Celanese Acetate LLC and now manufactured by Kuraray Chemically it is an aromatic polyester....
  • Nylon
    Nylon

    Nylon is a generic designation for a family of synthetic polymers known generically as polyamides and first produced on February 28, 1935 by Wallace Carothers at DuPont....
  • Personal protective equipment
    Personal protective equipment

    Personal protective equipment refers to protective clothing, helmets, goggles, or other garment designed to protect the wearer's body or clothing from injury by electrical hazards, heat, chemicals, and infection, for job-related occupational safety and health purposes, and in sports, martial arts, combat, etc....
  • Teijin
    Teijin

    is a Japan chemical industry and pharmaceutical industry company. It is listed on the Tokyo Stock Exchange with a market capitalisation of USD 3.9 billion....
    • Technora
      Technora

      Technora is the brandname of Teijin for a Aramid....
    • Teijin Aramid
      Teijin Aramid

      Teijin Aramid, formerly known as Teijin Twaron, is a company in The Netherlands that produces various high-strength fibers for industrial purposes, most notably their Kevlar-like para-aramid, Twaron....
  • Textile
    Textile

    A textile is a flexible material consisting of a network of natural or artificial fibres often referred to as thread or yarn. Yarn is produced by Spinning raw wool fibres, linen, cotton, or other material on a spinning wheel to produce long strands known as yarn....
  • Wire rope
    Wire rope

    Wire rope consists of several strands laid together like a helix. Each strand is likewise made of metal wires laid together like a helix. Initially wrought iron wires were used, but today steel is the main material used for wire ropes....


External links