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Showa Denko

 

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Showa Denko



 
 
is a leading Japan
Japan

Japan is an island country in East Asia. Located in the Pacific Ocean, it lies to the east of the Sea of Japan, People's Republic of China, North Korea, South Korea and Russia, stretching from the Sea of Okhotsk in the north to the East China Sea and Taiwan in the south....
ese chemical engineering firm.

Formed in 1939 by the merger of Nihon Electrical Industries and Showa Fertilizers, Showa Denko K.K. (SDK) manufactures chemical products and industrial materials. SDK's products serve a wide array of fields ranging from heavy industry to the electronic and computer industries. The company is divided in five business sectors: petrochemicals (olefins, organic chemicals, plastic products), aluminum (aluminum cans, sheets, ingots, foils), electronics (semiconductors, ceramic materials, hard disks), chemicals (industrial gases, ammonia, agrochemicals), and inorganic materials (ceramics, graphite electrodes).






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Encyclopedia


is a leading Japan
Japan

Japan is an island country in East Asia. Located in the Pacific Ocean, it lies to the east of the Sea of Japan, People's Republic of China, North Korea, South Korea and Russia, stretching from the Sea of Okhotsk in the north to the East China Sea and Taiwan in the south....
ese chemical engineering firm.

Formed in 1939 by the merger of Nihon Electrical Industries and Showa Fertilizers, Showa Denko K.K. (SDK) manufactures chemical products and industrial materials. SDK's products serve a wide array of fields ranging from heavy industry to the electronic and computer industries. The company is divided in five business sectors: petrochemicals (olefins, organic chemicals, plastic products), aluminum (aluminum cans, sheets, ingots, foils), electronics (semiconductors, ceramic materials, hard disks), chemicals (industrial gases, ammonia, agrochemicals), and inorganic materials (ceramics, graphite electrodes). Showa Denko has more than 180 subsidiaries and affiliates. The company has overseas operations and a joint venture with Netherlands-based Montell and Nippon Petrochemicals to make and market polypropylenes. In March 2001, SDK merged with Showa Denko Aluminum Corporation to strengthen the high-value-added fabricated aluminum products operations, and is today developing next-generation optical communications-use wafers.

History

Prior to World War II
World War II

World War II, or the Second World War , was a global military conflict which involved a Participants in World War II, including all of the great powers, organised into two opposing military alliances: the Allies of World War II and the Axis powers....
 it was a part of the Mori
MORI

Ipsos MORI is the second largest survey research organisation in the UK, formed by two of the UK's leading companies in October 2005. MORI , was originally founded in 1969 by Robert Worcester, and was the largest independent research organisation in the United Kingdom....
 group of companies as . It was founded by in the early 1930s, and opened the first ammonium sulfate
Ammonium sulfate

Ammonium sulfate, 2SO4, is an inorganic chemical compound commonly used as a fertilizer. It contains 21% nitrogen as ammonium ions and 24% sulfur as sulfate ions....
 factory in Japan in April 1931.

Milestones:
  • Dec. 1908 Sobo Marine Products K.K. was established by Showa Denko (SDK) founder, Nobuteru Mori, to manufacture and sell iodine in Chiba Prefecture. Sobo Marine Products subsequently developed into Nihon Iodine K.K.
  • Oct. 1926 Nihon Iodine K.K. was establilshed.
  • Apr. 1928 Showa Fertilizers K.K. was established.
  • Mar. 1934 Nihon Iodine K.K. was renamed as Nihon Electrical Industries K.K.
  • Jun. 1939 Nihon Electrical Industries and Showa Fertilizers merged to form Showa Denko K.K.
  • May. 1949 SDK was listed on Tokyo Stock Exchange.
  • Sept. 1951 SDK was awarded the first Deming Prize.
  • Apr. 1969 Oita Petrochemical Complex started commercial operation.
  • Mar. 1977 Second expansion project of ethylene production capacity was completed at SDK Oita Petrochemical Complex.
  • Feb. 1986 SDK withdrew from its domestic aluminum smelting business.
  • Nov. 1989 Hard Disk Plant No. 1 completed in Chiba.
  • Jan. 1995 Omachi Works obtained ISO 9001 certification.
  • May. 1997 Production Technology Center obtained ISO 14001 certification.
  • Mar. 2001 SDK merged with Showa Aluminum Corporation.
  • Sept. 2003 Japan Polyolefins Co., Ltd. and Japan Polychem Corporation integrated the polyethylene businesses and established a new joint venture company.
  • Jul. 2004 Trace Strage Technology Corp., become a consolidated subsidiary.
  • Nov. 2004 SDK announced to produce high-power blue LED chips.
  • Mar. 2005 SDK sold shares in SDS Biotech K.K. via MBO scheme.
  • Jul. 2005 SDK started production of world's first perpendicular magnetic recording technology HD media.
  • Jan. 2006 SDK opened new medium-term consolidated business plan "PASSION Project" for the 2006-2008 period.
  • Sept. 2006 SDK opened new aluminum cylinders plant in Oita.
  • Dec. 2006 SDK opened new hard disk media plant in Singapore.
  • Feb. 2007 SDK develops new crystal growth technology for GaN-based blue/white LEDs.
  • Sept. 2007 SDK opened its second neodymium-based alloys plant in China.
  • Jun. 2008 Showa Tansan Co., Ltd. become a consolidated subsidiary.


Group Companies

Petrochemicals
  • Showa Highpolymer Co., Ltd.


Chemicals
  • Nippon Polytech Corp.


Inorganics
  • Showa Titanium Co., Ltd.
  • Showa Denko Kenso Co., Ltd.
  • Tohoku Metal Chemical Co., Ltd.


Aluminum
  • Showa Aluminum Can Corp.
  • Showa Denko Aluminum Trading K.K.
  • Showa Denko Packaging Co.,Ltd.


Electronics, other
  • Showa Engineering Co., Ltd.
  • Showa Denko Kenzai K.K.
  • Shoko Co., Ltd.
  • Fuyo Perlite Co., Ltd.
  • Union Showa K.K.


Petrochemicals Sector


The Petrochemicals Sector supports the growth of Showa Denko's basic business through the manufacture and sales of organic chemicals, olefins and specialty polymers.

SDK is the leader of the Asian ethyl acetate market.The Oita Plant, the main manufacturing base, supplies SDK and other chemical companies with the basic materials for making acetyl derivatives, synthetic resin, synthetic rubber, and styrene monomers.

Innovative products include a new heat-resistant, transparent sheet and film that can be used in flexible displays such as electronic paper and organic EL displays.

Chemicals Sector


Originally focused on general-purpose industrial gases, medical gases, and industrial chemicals, SDK now provides a variety of products including high-purity gases and chemicals for the semiconductor industry. As the semiconductor industry shifted to other asian locations, SDK established overseas specialty gases production sites in Shanghai and Singapore.

The company also offers an array of technologies and products covering various fields, including food additives, feed additives, cosmetic ingredients, medical and agricultural intermediates, optical-function materials, information-recording materials, functional polymeric materials, differentiated composite material, and liquid chromatography equipment (Shodex
Shodex

Shodex is a brand of HPLC columns and is best known for innovative size-exclusion chromatography and sugar-analysis columns. . In addition, Shodex has introduced highly effective Restricted Access Material columns for both polar and non-polar small molecule analysis....
).

SDK recently launched an environmental initiative to reduce waste and encourage chemical recycling.

Electronics Sector

The Electronics Sector includes compound semiconductors, rare earth magnetic alloys, solid aluminum capacitors, and hard disks.

The compound semiconductors business deals with the crystal growth process, providing a wide range of products including Ultrabright LED Chips as well as blue LED Chips.

The solid aluminum capacitor business relies on conductive polymers, a combination of inorganic aluminum materials with organic polymers. The products offer with high heat resistance and high capacitance.

The electronics sector also produces aluminum-based and glass-based hard disks as well as aluminum substrates for hard disks. In september 2008 SDK annouced a consolidation their hard disk (HD) media operations by establishing a joint venture with Hoya corporation in January 2009. The joint venture, will owned about 75% by SDK and about 25% by HOYA.

Inorganics Sector

The Inorganics Sector consists of the Ceramics Division, Carbons Division and Fine Carbon Department.

  • Ceramics Division


SDK's Ceramics products are used in a wide range of fields, including chemical products, refractory products, ceramics, paper manufacture, plastics and electronics. Key products include alumina hydroxide, alumina, and high-purity alumina. SDK also produces fused alumina abrasive grains, silicon carbide and boron nitride.

  • Carbons Division


SDK produces artificial graphite electrodes, an indispensable material for the recycling of steel. Other products include fine carbulizing agents for iron casting.

  • Fine Carbon Department


In addition to VGCFTM carbon nanofibers and fuel battery materials already on the market, SDK is focusing R&D efforts on high-functionality carbon products, including battery materials, electronics materials, and materials for alternative energy solutions.

Aluminium Sector

SDK produces heat exchangers, beverage cans, and other high value-added fabricated products from aluminum materials (including rolled, extruded and forged products).

Controversy


Niigata Minamata disease


The company is known for causing the second outbreak
Niigata Minamata disease

is a neurological syndrome caused by severe mercury poisoning. Identical in symptoms to the original outbreak of Minamata disease in Kumamoto Prefecture, the second outbreak in Niigata Prefecture was confirmed with the same name in 1965....
 of Minamata disease
Minamata disease

, sometimes referred to as , is a neurology syndrome caused by severe mercury poisoning. Symptoms include ataxia, numbness in the hands and feet, general muscle weakness, narrowing of the field of view and damage to Hearing and Manner of articulation....
 (a type of severe mercury poisoning
Mercury poisoning

Mercury poisoning is a disease caused by exposure to mercury or its compounds. Mercury is a Heavy metal which occurs in several forms, all of which can produce toxic effects in high enough doses....
) in Kanose, currently part of Aga-machi
Aga, Niigata

is a town located in Higashikanbara District, Niigata, Niigata Prefecture, Japan. It has an area of 952.88 km? and a population of 13,865 as of April 1, 2008....
, Niigata Prefecture
Niigata Prefecture

is a Prefectures of Japan of Japan located on Honshu island on the coast of the Sea of Japan. The capital is the city of Niigata, Niigata. The name Niigata literally means "New Lagoon"....
, through the release of organomercury compounds
Organomercury

Organomercury refers to the group of Organometallic chemistry compounds that contain mercury . Typically the Hg-C bond is stable toward air and moisture but sensitive to light....
 into the Agano River
Agano River

The Agano River is a river which flows from Fukushima Prefecture to Niigata Prefecture in Japan. It is called the Aga River or the Okawa River in Fukushima....
.

Tryptophan contamination


In the late 1980s Showa Denko K.K. decided to change the method it used to produce tryptophan
Tryptophan

Tryptophan is one of the 20 List of standard amino acids, as well as an essential amino acid in the human diet. It is encoded in the standard genetic code as the codon UGG....
, from fermentation
Industrial fermentation

Fermentation has many important uses in industry. Though the word fermentation can have stricter definitions, when speaking of it in industrial fermentation it more loosely refers to the breakdown of organic substances and re-assembly into other substances....
 to the genetic engineering
Genetic engineering

Engineering There are a number of ways through which genetic engineering is accomplished. Essentially, the process has five main steps# Isolation of the genes of interest...
 of bacteria. Bacteria were engineered to express certain enzymes at much higher levels than normal, and to express other enzymes not normally present in the original bacteria. Because the company had been producing tryptophan for many years via fermentation methods, when production was switched to genetic engineering, no safety testing was deemed necessary. The new tryptophan was placed on the market, and within a few months it caused the deaths of 37 people and caused 1500 more to be permanently disabled. Unfortunately the new tryptophan product was discovered to contain trace amounts of a toxic dimerisation tryptophan product which caused Eosinophilia-myalgia syndrome
Eosinophilia-myalgia syndrome

Eosinophilia-myalgia syndrome is an incurable and sometimes fatal flu-like neurological condition that is believed to have been caused by ingestion of poorly produced L-tryptophan supplements....
.

External links