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Radical polymerization

 

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Radical polymerization



 
 
Radical polymerization is a type of polymerization
Polymerization

In polymer chemistry, polymerization is a process of reacting monomer molecules together in a chemical reaction to form three-dimensional networks or polymer chains....
 in which the reactive center
Reactive center

A reactive center in chemistry is a particular location, usually an atom, within a chemical compound that is the likely center of a reaction in which the chemical is involved....
 of a polymer chain consists of a radical
Radical (chemistry)

In chemistry, radicals are atoms, molecules or ions with unpaired electrons on an otherwise open shell configuration. These unpaired electrons are usually highly chemical reaction, so radicals are likely to take part in chemical reactions....
.

The polymerization reaction is initiated by three classes of free-radical initiator
Radical initiator

In chemistry, radical initiators are substances that can produce radical under mild conditions and promote radical polymerization reactions. These substances generally possess weak bonds—bonds that have small bond dissociation energy....
s:





Emulsion polymerization
Emulsion polymerization

Emulsion polymerization is a type of radical polymerization that usually starts with an emulsion incorporating water, monomer, and surfactant. The most common type of emulsion polymerization is an oil-in-water emulsion, in which droplets of monomer are emulsified in a continuous phase of water....
 is a special radical polymerization technique in which reactive sites are kept separated from each other by dispersing monomer in an aqueous medium.

ng the polymerization
Polymerization

In polymer chemistry, polymerization is a process of reacting monomer molecules together in a chemical reaction to form three-dimensional networks or polymer chains....
 of ethene as an example, the free radical
Free radical reaction

A free radical reaction is any chemical reaction involving free radicals. This reaction type is abundant in organic reactions.Two pioneering studies into free radical reactions have been the discovery of the triphenylmethyl radical by Moses Gomberg and the lead-mirror experiment described by Friedrich Paneth in 1927....
 reaction mechanism
Reaction mechanism

In chemistry, a reaction mechanism is the step by step sequence of elementary reactions by which overall chemical change occurs .Although only the net chemical change is directly observation for most chemical reactions, experiments can often be designed that suggest the possible sequence of steps in a reaction mechanism....
 can be divided into three stages: initiation
Initiation (chemistry)

In chemistry, initiation is a chemical reaction that triggers one or more secondary reactions. Often the initiation reaction generates a reactive intermediate from a stable molecule which is then involved in secondary reactions....
, chain propagation
Chain propagation

Chain propagation is a process in which a reactive intermediate is continuously regenerated during the course of a chemical reaction. In polymerization reaction, the reactive end-groups of a polymer chain react in each propagation step with a new monomer molecule transferring the reactive group to that last unit....
 and chain termination
Chain termination

Chain termination is any chemical reaction leading to the destruction of a reactive intermediate in a chain propagation step in the course of a polymerization, effectively bringing it to a halt....
.

Initiation is the creation of free radicals necessary for propagation.






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Encyclopedia


Radical polymerization is a type of polymerization
Polymerization

In polymer chemistry, polymerization is a process of reacting monomer molecules together in a chemical reaction to form three-dimensional networks or polymer chains....
 in which the reactive center
Reactive center

A reactive center in chemistry is a particular location, usually an atom, within a chemical compound that is the likely center of a reaction in which the chemical is involved....
 of a polymer chain consists of a radical
Radical (chemistry)

In chemistry, radicals are atoms, molecules or ions with unpaired electrons on an otherwise open shell configuration. These unpaired electrons are usually highly chemical reaction, so radicals are likely to take part in chemical reactions....
.

The polymerization reaction is initiated by three classes of free-radical initiator
Radical initiator

In chemistry, radical initiators are substances that can produce radical under mild conditions and promote radical polymerization reactions. These substances generally possess weak bonds—bonds that have small bond dissociation energy....
s:
  • certain compounds that can be broken down in two radicals at temperatures just above room temperature. Such compounds include organic peroxide
    Organic peroxide

    Organic peroxides are organic compounds containing the peroxide functional group . If the R' is hydrogen, the compound is called an organic hydroperoxide....
    s such as Benzoyl peroxide
    Benzoyl peroxide

    Benzoyl peroxide is a chemical in the organic peroxide family. It consists of two benzoyl groups joined by a peroxide group. Acceptable condensed structural formulae would include C6H5-COO-OOC-C6H5, PhCO-O-O-COPh, and 2O2....
     and certain azo compound
    Azo compound

    Azo compounds are chemical compound bearing the functional group R-N=N-R', in which R and R' can be either aryl or alkyl. The N=N group is called an azo group, although the parent compound, HNNH, is called diimide....
    s such as AIBN.


  • photosensitive molecules, which under the influence of light, get into an excited state
    Excited state

    Excitation is an elevation in energy level above an arbitrary baseline energy state. In physics there is a specific technical definition for energy level which is often associated with an atom being excited to an excited state....
     or react with other molecules, forming radicals.


  • a redox--system
    Redox

    Redox describes all chemical reactions in which atoms have their oxidation number changed.This can be either a simple redox process such as the oxidation of carbon to yield carbon dioxide or the reduction of carbon by hydrogen to yield methane , or it can be a complex process such as the oxidation of sugar in the human body through a ser...
     with transfer of one electron during the reaction. This often involves a metal-ion such as in the reaction of a ferrous
    Ferrous

    Ferrous, in chemical science, indicates a bivalent iron compound , as opposed to ferric, which indicates a trivalent iron compound .Outside of chemical science, ferrous is an adjective used to indicate the presence of iron....
     ion with hydrogen peroxide
    Hydrogen peroxide

    Hydrogen peroxide is a very pale blue liquid which appears colorless in a dilute solution, slightly more viscous than water. It is a weak acid....
     to a ferric
    Ferric

    Ferric is a term that means containing or having to do with iron, derived from the Latin word ferrum, meaning "iron". In chemistry the term is reserved for iron with an oxidation number of +3, denoted iron or Fe3+, whereas ferrous indicates that it has oxidation number of +2 and is denoted iron or Fe2+....
     ion
    Ion

    An ion is an atom or molecule which has lost or gained one or more electrons, giving it a positive or negative electrical charge. According to the Bohr_model this will be from or in the outer shield 'n'....
     in which a hydroxyl
    Hydroxyl

    Hydroxyl in chemistry stands for a molecule consisting of an oxygen atom and a hydrogen atom connected by a covalent bond. The neutral form is a hydroxyl Radical and the hydroxyl anion is called a hydroxide....
     radical is formed.


Emulsion polymerization
Emulsion polymerization

Emulsion polymerization is a type of radical polymerization that usually starts with an emulsion incorporating water, monomer, and surfactant. The most common type of emulsion polymerization is an oil-in-water emulsion, in which droplets of monomer are emulsified in a continuous phase of water....
 is a special radical polymerization technique in which reactive sites are kept separated from each other by dispersing monomer in an aqueous medium.

Mechanism

Taking the polymerization
Polymerization

In polymer chemistry, polymerization is a process of reacting monomer molecules together in a chemical reaction to form three-dimensional networks or polymer chains....
 of ethene as an example, the free radical
Free radical reaction

A free radical reaction is any chemical reaction involving free radicals. This reaction type is abundant in organic reactions.Two pioneering studies into free radical reactions have been the discovery of the triphenylmethyl radical by Moses Gomberg and the lead-mirror experiment described by Friedrich Paneth in 1927....
 reaction mechanism
Reaction mechanism

In chemistry, a reaction mechanism is the step by step sequence of elementary reactions by which overall chemical change occurs .Although only the net chemical change is directly observation for most chemical reactions, experiments can often be designed that suggest the possible sequence of steps in a reaction mechanism....
 can be divided into three stages: initiation
Initiation (chemistry)

In chemistry, initiation is a chemical reaction that triggers one or more secondary reactions. Often the initiation reaction generates a reactive intermediate from a stable molecule which is then involved in secondary reactions....
, chain propagation
Chain propagation

Chain propagation is a process in which a reactive intermediate is continuously regenerated during the course of a chemical reaction. In polymerization reaction, the reactive end-groups of a polymer chain react in each propagation step with a new monomer molecule transferring the reactive group to that last unit....
 and chain termination
Chain termination

Chain termination is any chemical reaction leading to the destruction of a reactive intermediate in a chain propagation step in the course of a polymerization, effectively bringing it to a halt....
.

Initiation is the creation of free radicals necessary for propagation. The radicals can be created from radical initiator
Radical initiator

In chemistry, radical initiators are substances that can produce radical under mild conditions and promote radical polymerization reactions. These substances generally possess weak bonds—bonds that have small bond dissociation energy....
s, such as organic peroxide
Peroxide

A peroxide is a compound containing an oxygen-oxygen chemical bond. The simplest stable peroxide is hydrogen peroxide. Superoxides, dioxygenyls, ozones and ozonides compound are considered separately....
 molecules, or other molecules containing an O-O single bond or by reacting oxygen
Oxygen

Oxygen no O2 produced; 2) O2 produced, but absorbed in oceans & seabed rock; 3) O2 starts to gas out of the oceans, but is absorbed by land surfaces and formation of ozone layer; 4-5) O2 sinks filled and the gas accumulates]]...
 with ethene. The products formed are unstable and easily break down into two radicals. In an ethene monomer, one electron pair is held securely between the two carbons in a sigma bond
Sigma bond

In chemistry, sigma bonds are the strongest type of covalent bond chemical bond. Sigma bonding is most clearly defined for diatomic molecules using the language and tools of symmetry groups....
. The other is more loosely held in a pi bond
Pi bond

In chemistry, pi bonds are covalent bond chemical bonds where two lobes of one involved electron atomic orbital overlap two lobes of the other involved electron orbital....
. The free radical uses one electron from the pi bond to form a more stable bond with the carbon atom. The other electron returns to the second carbon atom, turning the whole molecule into another radical.

Propagation is the rapid reaction of this radicalised ethene molecule with another ethene monomer, and the subsequent repetition to create the repeating chain.

Termination occurs when a radical reacts in a way that prevents further propagation. The most common method of termination is by coupling where two radical species react with each other forming a single molecule. Another, less common method of termination is chain disproportionation
Chain disproportionation

In chemistry, chain disproportionation occurs when two radical meet, instead of coupling, they exchange a proton. That gives two terminated chains, one saturated and the other with a terminal double bond ....
 where two radicals meet, but instead of coupling, they exchange a proton, which gives two terminated chains, one saturated
Saturation (chemistry)

In chemistry, saturation has five different meanings:#In physical chemistry, saturation is the point at which a solution of a substance can dissolve no more of that substance and additional amounts of it will appear as a Precipitation ....
 and the other with a terminal double bond. Termination is suppressed in emulsion polymerization because the radical concentration is low. A chain transfer
Chain transfer

Chain transfer is a polymerization reaction by which the activity of a growing polymer chain is transferred to another molecule. P. + XR' ------> PX + R'....
 reaction is also a side-reaction in radical polymerization and serves to reduce the average chain length.

Free radical addition polymerization of ethylene must take place at high temperatures and pressures, approximately 300 °C and 2000 At
Atmospheric pressure

Atmospheric pressure is sometimes defined as the force per unit area exerted against a surface by the weight of air above that surface at any given point in the Earth's atmosphere....
. While most other free radical polymerizations do not require such extreme temperatures and pressures (for instance styrene
Styrene

Styrene, also known as vinyl benzene as well as many other names , is an organic compound with the chemical formula C6H5CH=CH2....
 will polymerise at 80 oC in benzene
Benzene

Benzene, or benzol, is an organic compound chemical compound and a known carcinogen with the molecular formula Carbon6Hydrogen6....
 or toluene
Toluene

Toluene, also known as methylbenzene or phenylmethane, is a clear, Water -insoluble liquid with the typical smell of paint thinners, redolent of the sweet smell of the related compound benzene....
), they do tend to lack stereocontrol.

Another lack of control is a high degree of branching, this is due to the rearrangement of the free radical to cause branching, this is why free radical polymerised ethylene forms low density
Density

The density of a material is defined as its mass per unit volume. The symbol of density is ....
 polyethylene (LDPE) which has very different properties to high density polyethylene (HDPE) which is made using a Ziegler-Natta catalyst
Ziegler-Natta catalyst

A Ziegler-Natta catalyst is a reagent or a mixture of reagents used in the production of polymers of 1-alkenes . Ziegler-Natta catalysts are typically based on titanium compounds and organometallic chemistry aluminium compounds, for example triethylaluminium, 3Al....
.

As termination occurs randomly when two chains collide, it is impossible to control the length of individual chains.

Electron
Electron

The electron is a subatomic particle that carries a negative electric charge. It has elementary particle and is believed to be a point particle....
 rich alkenes when used as monomers tend to form radicals which are more able to react with electron poor alkenes and vice versa, hence mixtures of electron poor and electron rich alkenes tend to copolymerise forming polymers where the two monomers alternate. Classic examples of these pairs include ethylene and tetrafluoroethylene
Tetrafluoroethylene

Tetrafluoroethylene is a chemical compound with the formula C2F4. It is the simplest unsaturated compound fluorocarbon. This gaseous species is used primarily in the industrial preparation of polymers....
, and maleic anhydride
Maleic anhydride

Maleic anhydride is an organic compound with the formula C4H2O3. In its pure state it is a colourless or white solid with an acrid odour....
 and styrene. These combinations of monomers form polymers which are of great industrial importance.

Summary

For a free radical polymerisation, we need to have free radicals which will add on monomer and form reactive chains. However, we have different types of radical initiators:

  1. Benzoyl peroxide
    Benzoyl peroxide

    Benzoyl peroxide is a chemical in the organic peroxide family. It consists of two benzoyl groups joined by a peroxide group. Acceptable condensed structural formulae would include C6H5-COO-OOC-C6H5, PhCO-O-O-COPh, and 2O2....
  2. AIBN
  3. UV light
  4. Hydrogen peroxide
    Hydrogen peroxide

    Hydrogen peroxide is a very pale blue liquid which appears colorless in a dilute solution, slightly more viscous than water. It is a weak acid....


However, these tend to form side reactions in the polymerisation process, therefore each radical initiator has its efficiency.

The rate of dissociation of the radical is given by:
R = 2Kdf(I)
The propagation step is where the active polymer keeps adding on the monomer.
R = Kp (M.)(M)
The termination is where two active ends combine to give a dead chain.
R = 2Kt (M.)2
Moreover, we do have inhibitors which are radical scavengers. Examples are: oxygen, benzoquinone, 1,4 benzene-diol. Therefore, in the reacting vessel we should ensure the absence of these compounds.

Transfer agents seems to be the same as inhibitors but they are two distinct components. Transfer agents allow to have transfer of protons from the solvent to the active polymer chains. But, we dont have formation of dead chain, that is the proton can be abstracted again by the solvent. An example of transfer agent is RSH, where the S-H bond is very labile.

See also

  • RAFT (chemistry)
    RAFT (chemistry)

    RAFT or Reversible addition–fragmentation chain transfer is a form of Living polymerization.Reversible addition–fragmentation chain transfer polymerization was discovered by the in 1998....
  • Robert Gilbert