All Topics  
Process Flow diagram

 

   Email Print
   Bookmark   Link






 

Process Flow diagram



 
 
A process flow diagram (PFD) is a diagram commonly used in chemical
Chemical engineering

Chemical engineering is the branch of engineering that deals with the application of physical science , with mathematics, to the process of converting raw materials or chemicals into more useful or valuable forms....
 and process engineering
Process engineering

Process engineering is often a synonym for chemical engineering and focuses on the design, operation and maintenance of chemical and material manufacturing processes....
 to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly-used term for a PFD is a flowsheet.


Process flow diagrams generally do not include:

Process flow diagrams of multiple process units within a large industrial plant will usually contain less detail and may be called block flow diagrams or schematic flow diagrams.

process flow diagram below depicts a single chemical engineering unit process known as an amine treating plant:

process flow diagram below is an example of a schematic or block flow diagram and depicts the various unit processes within a typical oil refinery
Oil refinery

An oil refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as gasoline, diesel fuel, asphalt, heating oil, kerosene, and liquefied petroleum gas....
:
D can be computer generated from process simulators (see List of Chemical Process Simulators
List of Chemical Process Simulators

This is a list of software used to simulate the material and energy balances of chemical processing plants.*APMonitor Modeling Language*ASCEND*Aspen Plus, Aspen HYSYS, Aspen Custom Modeler by Aspen Technology...
), CAD packages, or flow chart software using a library of chemical engineering symbols.






Discussion
Ask a question about 'Process Flow diagram'
Start a new discussion about 'Process Flow diagram'
Answer questions from other users
Full Discussion Forum



Recent Posts









Encyclopedia


A process flow diagram (PFD) is a diagram commonly used in chemical
Chemical engineering

Chemical engineering is the branch of engineering that deals with the application of physical science , with mathematics, to the process of converting raw materials or chemicals into more useful or valuable forms....
 and process engineering
Process engineering

Process engineering is often a synonym for chemical engineering and focuses on the design, operation and maintenance of chemical and material manufacturing processes....
 to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Another commonly-used term for a PFD is a flowsheet.

Typical content of a process flow diagram


Typically, process flow diagrams of a single unit process
Unit process

In manufacturing, a unit process is single component part of the end-to-end manufacturing process that transforms raw materials into finished goods....
 will include the following:
  • Process piping
  • Major bypass and recirculation lines
  • Major equipment symbols, names and identification numbers
  • Flow directions
  • Control loops that affect operation of the system
  • Interconnection with other systems
  • System ratings and operational values as minimum, normal and maximum flow, temperature and pressure
  • Composition of fluids


Process flow diagrams generally do not include:
  • Pipe classes or piping line numbers
  • Process control instrumentation (sensors and final elements)
  • Minor bypass lines
  • Isolation and shutoff valves
  • Maintenance vents and drains
  • Relief
    Relief valve

    The relief valve is a type of valve used to control or limit the pressure in a system or vessel which can build up by a process upset, instrument or equipment failure, or fire....
     and safety valve
    Safety valve

    A safety valve is a valve mechanism for the automatic release of a substance from a boiler, pressure vessel, or other system when the pressure or temperature exceeds preset limits....
    s
  • Flanges


Process flow diagrams of multiple process units within a large industrial plant will usually contain less detail and may be called block flow diagrams or schematic flow diagrams.

Process flow diagram examples


Single process unit

The process flow diagram below depicts a single chemical engineering unit process known as an amine treating plant:

Multiple process units within an industrial plant

The process flow diagram below is an example of a schematic or block flow diagram and depicts the various unit processes within a typical oil refinery
Oil refinery

An oil refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as gasoline, diesel fuel, asphalt, heating oil, kerosene, and liquefied petroleum gas....
:

Other items of interest

A PFD can be computer generated from process simulators (see List of Chemical Process Simulators
List of Chemical Process Simulators

This is a list of software used to simulate the material and energy balances of chemical processing plants.*APMonitor Modeling Language*ASCEND*Aspen Plus, Aspen HYSYS, Aspen Custom Modeler by Aspen Technology...
), CAD packages, or flow chart software using a library of chemical engineering symbols. Rules and symbols are available from standardization organizations such as DIN
Din

DIN or Din or din can have several meanings:-* A din is a loud noise.* Deen , an Arabic language term meaning "religion" or "way of life"....
, ISO or ANSI. Often PFDs are produced on large sheets of paper.

PFDs of many commercial processes can be found in the literature, specifically in encyclopedias of chemical technology, although some might be outdated. To find recent ones, patent databases such as those available from the United States Patent and Trademark Office
United States Patent and Trademark Office

The United States Patent and Trademark Office is an agency in the United States Department of Commerce that issues patents to inventors and businesses for their inventions, and trademark registration for product and intellectual property identification....
 can be useful.

Standards

  • ISO 10628: Flow Diagrams For Process Plants - General Rules
  • ANSI Y32.11: Graphical Symbols For Process Flow Diagrams (withdrawn 2003)
  • SAA AS 1109: Graphical Symbols For Process Flow Diagrams For The Food Industry


See also

  • Control flow diagram
    Control flow diagram

    File:Performance seeking control flow diagram.jpgControl flow diagram is a diagram to describe the control flow of a business process, process or program....
  • Data flow diagram
    Data flow diagram

    A data flow diagram is a graphical representation of the "flow" of data through an information system. It differs from the flowchart as it shows the data flow instead of the control flow of the program....
  • Process modeling
    Process modeling

    The term process model is used in various contexts. For example, in business process modeling the enterprise process model is often referred to as the business process model....


Further reading


External links