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Portland cement



 
 
Portland cement is the most common type of cement
Cement

In the most general sense of the word, a cement is a binder, a substance which sets and hardens independently, and can bind other materials together....
 in general use around the world, because it is a basic ingredient of concrete
Concrete

Concrete is a construction material composed of cement as well as other cementitious materials such as fly ash and slag cement, construction aggregate , water , and Chemistry admixtures....
, mortar
Mortar (masonry)

Mortar is a workable paste formed by mixture of cement, water and fine aggregate masonry to bind construction blocks together and fill the gaps between them....
, stucco
Stucco

Stucco or render is a material made of an Construction aggregate, a binder , and water. Stucco is applied wet and hardens to a very dense solid....
 and most non-specialty grout
Grout

Grout is a construction material used to embed rebars in masonry walls, connect sections of pre-cast concrete, fill voids, and seal joints . Grout is generally composed of a mixture of water, cement, sand and sometimes fine gravel ....
. It is a fine powder
Powder

Powder may refer to a number of topics, including:*Powder material composed of very fine particles that are not cemented together* Powder , a 1995 film...
 produced by grinding Portland cement clinker
Clinker (cement)

In the manufacture of Portland cement, clinker is the solid material produced by the cement kiln stage that has sintering into lumps or nodules, typically of diameter 3-25 mm....
 (more than 90%), a limited amount of calcium sulfate
Calcium sulfate

Calcium sulfate is a common laboratory and industrial chemical. In the form of ?-anhydrite , it is used as a desiccant. It is also used as a coagulant in products like tofu....
 which controls the set time, and up to 5% minor constituents (as allowed by various standards).

As defined by the European Standard
European Committee for Standardization

The European Committee for Standardization or Comit? Europ?en de Normalisation , is a private non-profit organisation whose mission is to foster the European economy in global trading, the welfare of European citizens and the environment by providing an efficient infrastructure to interested parties for the development, maintenance and...
 EN197.1, "Portland cement clinker is a hydraulic
Hydraulic lime

Hydraulic lime is a variety of slaked lime used to make lime mortar. 'Hydraulicity' is the ability of lime to set under water. Hydraulic lime is produced by heating calcining limestone that contains clay and other impurities....
 material which shall consist of at least two-thirds by mass of calcium silicate
Calcium silicate

Calcium silicate is the chemical compound Ca2SiO4, also known as calcium orthosilicate and sometimes formulated 2CaO.SiO2....
s (3CaO.SiO2
Alite

Alite is a name for Tricalcium Silicate, Ca3SiO5, sometimes formulated as 3CaO.SiO2 . It is the major, and characteristic, mineral in Portland cement....
 and 2CaO.SiO2)
Belite

Belite is a name for dicalcium silicate, Ca2SiO4, sometimes formulated as 2CaO.SiO2 . It is a mineral present in Portland cement....
, the remainder consisting of aluminium- and iron-containing clinker phases and other compounds.






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Portland cement is the most common type of cement
Cement

In the most general sense of the word, a cement is a binder, a substance which sets and hardens independently, and can bind other materials together....
 in general use around the world, because it is a basic ingredient of concrete
Concrete

Concrete is a construction material composed of cement as well as other cementitious materials such as fly ash and slag cement, construction aggregate , water , and Chemistry admixtures....
, mortar
Mortar (masonry)

Mortar is a workable paste formed by mixture of cement, water and fine aggregate masonry to bind construction blocks together and fill the gaps between them....
, stucco
Stucco

Stucco or render is a material made of an Construction aggregate, a binder , and water. Stucco is applied wet and hardens to a very dense solid....
 and most non-specialty grout
Grout

Grout is a construction material used to embed rebars in masonry walls, connect sections of pre-cast concrete, fill voids, and seal joints . Grout is generally composed of a mixture of water, cement, sand and sometimes fine gravel ....
. It is a fine powder
Powder

Powder may refer to a number of topics, including:*Powder material composed of very fine particles that are not cemented together* Powder , a 1995 film...
 produced by grinding Portland cement clinker
Clinker (cement)

In the manufacture of Portland cement, clinker is the solid material produced by the cement kiln stage that has sintering into lumps or nodules, typically of diameter 3-25 mm....
 (more than 90%), a limited amount of calcium sulfate
Calcium sulfate

Calcium sulfate is a common laboratory and industrial chemical. In the form of ?-anhydrite , it is used as a desiccant. It is also used as a coagulant in products like tofu....
 which controls the set time, and up to 5% minor constituents (as allowed by various standards).

As defined by the European Standard
European Committee for Standardization

The European Committee for Standardization or Comit? Europ?en de Normalisation , is a private non-profit organisation whose mission is to foster the European economy in global trading, the welfare of European citizens and the environment by providing an efficient infrastructure to interested parties for the development, maintenance and...
 EN197.1, "Portland cement clinker is a hydraulic
Hydraulic lime

Hydraulic lime is a variety of slaked lime used to make lime mortar. 'Hydraulicity' is the ability of lime to set under water. Hydraulic lime is produced by heating calcining limestone that contains clay and other impurities....
 material which shall consist of at least two-thirds by mass of calcium silicate
Calcium silicate

Calcium silicate is the chemical compound Ca2SiO4, also known as calcium orthosilicate and sometimes formulated 2CaO.SiO2....
s (3CaO.SiO2
Alite

Alite is a name for Tricalcium Silicate, Ca3SiO5, sometimes formulated as 3CaO.SiO2 . It is the major, and characteristic, mineral in Portland cement....
 and 2CaO.SiO2)
Belite

Belite is a name for dicalcium silicate, Ca2SiO4, sometimes formulated as 2CaO.SiO2 . It is a mineral present in Portland cement....
, the remainder consisting of aluminium- and iron-containing clinker phases and other compounds. The ratio of CaO
Calcium oxide

Calcium oxide , commonly known as burnt lime, Lime or quicklime, is a widely used chemical compound. It is a white, Caustic and alkaline crystalline solid at room temperature....
 to SiO2
Silicon dioxide

The chemical compound 'silicon dioxide', also known as 'silica' , is an oxide of silicon with a chemical formula of and has been known for its hardness since antiquity....
 shall not be less than 2.0. The magnesium content (MgO
Magnesium oxide

Magnesium oxide, or magnesia, is a white solid mineral that occurs naturally as periclase and is a source of magnesium . It has an empirical formula of ....
) shall not exceed 5.0% by mass." (The last two requirements were already set out in the German Standard, issued in 1909).

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Portland cement clinker is made by heating, in a kiln
Cement kiln

Cement kilns are used for the pyroprocessing stage of manufacture of Portland cement and other types of hydraulic cement, in which calcium carbonate reacts with silicon dioxide-bearing minerals to form a mixture of calcium silicates....
, a homogeneous mixture of raw materials to a sintering
Sintering

Sintering is a method for making objects from Powder , by heating the material below its melting point until its particles adhesion to each other....
 temperature, which is about 1450 °C for modern cements. The aluminium oxide and iron oxide are present as a flux
Flux (metallurgy)

In metallurgy, a flux is a chemical cleaning agent which facilitates soldering, brazing, and welding by removing oxidation from the metals to be joined....
 and contribute little to the strength. For special cements, such as Low Heat (LH) and Sulfate Resistant (SR) types, it is necessary to limit the amount of tricalcium aluminate
Tricalcium aluminate

Tricalcium aluminate Ca3Al2O6, often formulated as 3CaO.Al2O3 to highlight the proportions of the oxides from which it is made, is the most basic of the calcium aluminates....
 (3CaO.Al2O3) formed. The major raw material for the clinker-making is usually limestone
Limestone

File:Limestone Formation In Waitomo.jpgLimestone is a sedimentary rock composed largely of the mineral calcite . The deposition of limestone strata is often a by-product and indicator of biological activity in the geology record....
 (CaCO3) mixed with a second material containing clay as source of alumino-silicate. Normally, an impure limestone which contains clay or SiO2 is used. The CaCO3 content of these limestones can be as low as 80%. Second raw materials (materials in the rawmix other than limestone) depend on the purity of the limestone. Some of the second raw materials used are: clay
Clay

Clay is a naturally occurring material composed primarily of fine-grained minerals, which show plasticity through a variable range of water content, and which can be hardened when dried and/or fired....
, shale
Shale

Shale is a fine-grained sedimentary rock whose original constituents were clay minerals or muds. It is characterized by thin laminae breaking with an irregular curving fracture, often splintery and usually parallel to the often-indistinguishable bedding plane....
, sand
Sand

Sand is a naturally occurring granular material composed of finely divided rock and mineral particles.As the term is used by geologists, sand particles range in diameter from 0.0625 to 2 millimeters....
, iron ore
Iron ore

Iron ores are Rock and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in colour from dark grey, bright yellow, deep purple, to rusty red....
, bauxite
Bauxite

Bauxite is the most important aluminium ore. It consists largely of the minerals gibbsite Al3, boehmite ?-AlO, and diaspore a-AlO, together with the iron oxides goethite and hematite, the clay mineral kaolinite and small amounts of anatase TiO2....
, fly ash
Fly ash

Fly ash is one of the residues generated in the combustion of coal. Fly ash is generally captured from the chimneys of Fossil fuel power plant, and is one of two types of ash that jointly are known as coal ash; the other, bottom ash, is removed from the bottom of coal furnaces....
 and slag
Slag

Slag is a partially vitreous by-product of smelting ore to purify metals. They can be considered to be a mixture of metal oxides; however, they can contain metal sulfides and metal atoms in the elemental form....
. When a cement kiln
Cement kiln

Cement kilns are used for the pyroprocessing stage of manufacture of Portland cement and other types of hydraulic cement, in which calcium carbonate reacts with silicon dioxide-bearing minerals to form a mixture of calcium silicates....
 is fired by coal, the ash of the coal acts as a secondary raw material.

History

Portland was developed from cements (or correctly hydraulic lime
Hydraulic lime

Hydraulic lime is a variety of slaked lime used to make lime mortar. 'Hydraulicity' is the ability of lime to set under water. Hydraulic lime is produced by heating calcining limestone that contains clay and other impurities....
s) made in Britain
United Kingdom

The United Kingdom of Great Britain and Northern Ireland, commonly known as the United Kingdom , the UK or Britain,is a sovereign state located off the northwestern coast of continental Europe....
 in the early part of the nineteenth century, and its name is derived from its similarity to Portland stone
Portland stone

Portland stone is a limestone from the Tithonian stage of the Jurassic period Quarry on the Isle of Portland, Dorset. The quarries consist of beds of white-grey limestone separated by chert beds....
, a type of building stone that was quarried on the Isle of Portland
Isle of Portland

The Isle of Portland is a limestone tied island, long by wide, in the English Channel. Portland is south of the resort of Weymouth, Dorset, forming the southernmost point of the county of Dorset, England....
 in Dorset
Dorset

Dorset , is a Counties of England in South West England on the English Channel coast. The county town is Dorchester, Dorset, situated in the south of the county at ....
, England
England

native_name =|conventional_long_name = England|common_name = England|image_flag = Flag of England.svg|image_coat = England COA.svg|symbol_type = Royal Coat of Arms...
.

Joseph Aspdin
Joseph Aspdin

Joseph Aspdin was a United Kingdom cement manufacturer who obtained the patent for Portland cement on 21 October 1824.Joseph Aspdin was the eldest of the six children of Thomas Aspdin, a bricklayer living in the Hunslet district of Leeds, Yorkshire....
, a British bricklayer
Bricklayer

A bricklayer or mason is a tradesman who lays bricks to construct brickwork. The term also refers to personnel who use Cinder block to construct blockwork walls and other forms of masonry....
, in 1824 was granted a patent for a process of making a cement which he called Portland cement. His cement was an artificial hydraulic lime similar in properties to the material known as "Roman Cement" (patented in 1796 by James Parker) and his process was similar to that patented in 1822 and used since 1811 by James Frost
James Frost (cement maker)

James Frost was a United Kingdom cement manufacturer, and invented processes that led to the eventual development of Portland cement.James Frost was born in Finchley, North London, England....
 who called his cement "British Cement". The name "Portland cement" is also recorded in a directory published in 1823 being associated with a William Lockwood and possibly others.

Aspdin's son William
William Aspdin

William Aspdin was an England cement manufacturer, and a pioneer of the Portland cement industry.He was born in Leeds, second son of Joseph Aspdin....
 in 1843 made an improved version of this cement and he initially called it "Patent Portland cement" although he had no patent. In 1848 William Aspdin further improved his cement and in 1853 moved to Germany where he was involved in cement making. Many people have claimed to have made the first Portland cement in the modern sense, but it is generally accepted that it was first manufactured by William Aspdin at Northfleet
Northfleet

For the ship wrecked on January 22nd, 1873, see Northfleet File:NorthfleetThames8797.JPGNorthfleet is a town in the Gravesham in Kent, England....
, England
England

native_name =|conventional_long_name = England|common_name = England|image_flag = Flag of England.svg|image_coat = England COA.svg|symbol_type = Royal Coat of Arms...
 in about 1842. The German Government issued a standard on Portland cement in 1878.

Production

Cement Production Schematic
There are three fundamental stages in the production of Portland cement:
  1. Preparation of the raw mixture
  2. Production of the clinker
    Clinker (cement)

    In the manufacture of Portland cement, clinker is the solid material produced by the cement kiln stage that has sintering into lumps or nodules, typically of diameter 3-25 mm....
  3. Preparation of the cement


The chemistry of cement is very complex, so cement chemist notation
Cement chemist notation

Cement chemist notation was developed to simplify the formulas which cement chemists use on a daily basis. It is a sort of "short hand" way of writing the chemical formula of oxides of calcium, silicon, and various metals....
 was invented to simplify the formula of common oxides found in cement. This reflects the fact that most of the elements are present in their highest oxidation state, and chemical analyses of cement are expressed as mass percent of these notional oxides.

Rawmix preparation

The raw materials for Portland cement production are a mixture (as fine powder in the 'Dry process' or in the form of a slurry
Slurry

A slurry is, in general, a thick suspension of solids in a liquid and may be:* A mixture of water and cement to form concrete* A mixture of water, thickening agent#weapon use, and oxidizers used as an water gel...
 in the 'Wet process') of minerals containing calcium oxide
Calcium oxide

Calcium oxide , commonly known as burnt lime, Lime or quicklime, is a widely used chemical compound. It is a white, Caustic and alkaline crystalline solid at room temperature....
, silicon oxide, aluminium oxide
Aluminium oxide

Aluminium oxide is an amphoteric oxide of aluminium with the chemical formula 23. It is also commonly referred to as alumina or aloxite in the mining, ceramic and materials science communities....
, ferric oxide, and magnesium oxide
Magnesium oxide

Magnesium oxide, or magnesia, is a white solid mineral that occurs naturally as periclase and is a source of magnesium . It has an empirical formula of ....
. The raw materials are usually quarried from local rock, which in some places is already practically the desired composition and in other places requires the addition of clay
Clay

Clay is a naturally occurring material composed primarily of fine-grained minerals, which show plasticity through a variable range of water content, and which can be hardened when dried and/or fired....
 and limestone
Limestone

File:Limestone Formation In Waitomo.jpgLimestone is a sedimentary rock composed largely of the mineral calcite . The deposition of limestone strata is often a by-product and indicator of biological activity in the geology record....
, as well as iron ore
Iron ore

Iron ores are Rock and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in colour from dark grey, bright yellow, deep purple, to rusty red....
, bauxite
Bauxite

Bauxite is the most important aluminium ore. It consists largely of the minerals gibbsite Al3, boehmite ?-AlO, and diaspore a-AlO, together with the iron oxides goethite and hematite, the clay mineral kaolinite and small amounts of anatase TiO2....
 or recycled materials. The individual raw materials are first crushed, typically to below 50 mm. In many plants, some or all of the raw materials are then roughly blended in a "prehomogenization pile." The raw materials are next ground together in a rawmill
Rawmill

A rawmill is the equipment used to grind raw materials into "rawmix" during the manufacture of cement. Rawmix is then fed to a cement kiln, which transforms it into clinker , which is then ground to make cement in the cement mill....
. Silos of individual raw materials are arranged over the feed conveyor belt. Accurately controlled proportions of each material are delivered onto the belt by weigh-feeders. Passing into the rawmill, the mixture is ground to rawmix. The fineness of rawmix is specified in terms of the size of the largest particles, and is usually controlled so that there are less than 5%-15% by mass of particles exceeding 90 µm in diameter. It is important that the rawmix contains no large particles in order to complete the chemical reactions in the kiln, and to ensure the mix is chemically homogenous. In the case of a dry process, the rawmill also dries the raw materials, usually by passing hot exhaust gases from the kiln through the mill, so that the rawmix emerges as a fine powder. This is conveyed to the blending system by conveyor belt or by a powder pump. In the case of wet process, water is added to the rawmill feed, and the mill product is a slurry with moisture content usually in the range 25-45% by mass. This slurry is conveyed to the blending system by conventional liquid pumps.

Rawmix blending

The rawmix is formulated to a very tight chemical specification. Typically, the content of individual components in the rawmix must be controlled within 0.1% or better. Calcium and silicon are present in order to form the strength-producing calcium silicates. Aluminium and iron are used in order to produce liquid ("flux") in the kiln burning zone. The liquid acts as a solvent for the silicate-forming reactions, and allows these to occur at an economically low temperature. Insufficient aluminium and iron lead to difficult burning of the clinker, while excessive amounts lead to low strength due to dilution of the silicates by aluminates and ferrites. Very small changes in calcium content lead to large changes in the ratio of alite to belite in the clinker, and to corresponding changes in the cement's strength-growth characteristics. The relative amounts of each oxide are therefore kept constant in order to maintain steady conditions in the kiln, and to maintain constant product properties. In practice, the rawmix is controlled by frequent chemical analysis (hourly by X-Ray fluorescence
X-ray fluorescence

X-ray fluorescence is the emission of characteristic "secondary" X-rays from a material that has been excited by bombarding with high-energy X-rays or gamma rays....
 analysis, or every three minutes by prompt gamma neutron activation analysis
Neutron activation analysis

Neutron Activation Analysis is a nuclear reaction process used for determining certain concentrations of chemical element in a vast amount of materials....
). The analysis data is used to make automatic adjustments to raw material feed rates. Remaining chemical variation is minimized by passing the raw mix through a blending system that homogenizes up to a day's supply of rawmix (15,000 tonnes in the case of a large kiln).

Formation of clinker

The raw mixture is heated in a cement kiln
Cement kiln

Cement kilns are used for the pyroprocessing stage of manufacture of Portland cement and other types of hydraulic cement, in which calcium carbonate reacts with silicon dioxide-bearing minerals to form a mixture of calcium silicates....
, a slowly rotating and sloped cylinder, with temperatures increasing over the length of the cylinder up to a peak temperature of 1400-1450 °C
Celsius

Celsius is a temperature scale that is named after the Swedish astronomer Anders Celsius , who developed a similar temperature scale two years before his death....
. A complex succession of chemical reactions take place (see cement kiln
Cement kiln

Cement kilns are used for the pyroprocessing stage of manufacture of Portland cement and other types of hydraulic cement, in which calcium carbonate reacts with silicon dioxide-bearing minerals to form a mixture of calcium silicates....
) as the temperature rises. The peak temperature is regulated so that the product contains sintered
Sintering

Sintering is a method for making objects from Powder , by heating the material below its melting point until its particles adhesion to each other....
 but not fused lumps. Sintering consists of the melting of 25-30% of the mass of the material. The resulting liquid draws the remaining solid particles together by surface tension, and acts as a solvent for the final chemical reaction in which alite
Alite

Alite is a name for Tricalcium Silicate, Ca3SiO5, sometimes formulated as 3CaO.SiO2 . It is the major, and characteristic, mineral in Portland cement....
 is formed. Too low a temperature causes insufficient sintering and incomplete reaction, but too high a temperature results in a molten mass or glass, destruction of the kiln lining, and waste of fuel. When all goes to plan, the resulting material is clinker
Clinker (cement)

In the manufacture of Portland cement, clinker is the solid material produced by the cement kiln stage that has sintering into lumps or nodules, typically of diameter 3-25 mm....
. On cooling, it is conveyed to storage. Some effort is usually made to blend the clinker, because although the chemistry of the rawmix may have been tightly controlled, the kiln process potentially introduces new sources of chemical variability. The clinker can be stored for a number of years before use. Prolonged exposure to water decreases the reactivity
Reactivity

Reactivity refers to the Reaction rate at which a chemical substance tends to undergo a chemical reaction in time. In pure chemical compounds, reactivity is regulated by the physical properties of the sample....
 of cement produced from weathered clinker.

The enthalpy
Enthalpy

In thermodynamics and chemistry, the enthalpy is a quotient or description of thermodynamic potential of a system, which can be used to calculate the heat transfer during a quasistatic process taking place in a closed system thermodynamic system under constant pressure....
 of formation of clinker from calcium carbonate and clay minerals is ~1700 kJ/kg. However, because of heat loss during production, actual values can be much higher. The high energy requirements and the release of significant amounts of carbon dioxide makes cement production a concern for global warming
Global warming

Global warming is the increase in the Instrumental temperature record of the Earth's near-surface air and the oceans since the mid-twentieth century and its projected continuation....
. See "Environmental effects" below.

Cement grinding

In order to achieve the desired setting qualities in the finished product, a quantity (2-8%, but typically 5%) of calcium sulfate (usually gypsum
Gypsum

Gypsum is a very soft mineral composed of calcium sulfate dihydrate, with the chemical formula calciumsulfuroxygen4?2water....
 or anhydrite
Anhydrite

Anhydrite is a mineral - anhydrous calcium sulfate, CaSO4. It is in the orthorhombic crystal system, with three directions of perfect cleavage parallel to the three planes of symmetry....
) is added to the clinker and the mixture is finely ground to form the finished cement powder. This is achieved in a cement mill
Cement mill

A cement mill is the equipment used to grind the hard, nodular clinker from the cement kiln into the fine grey powder that is cement. Most cement is currently ground in ball mills....
. The grinding process is controlled to obtain a powder with a broad particle size range
Particle size distribution

The particle size distribution of a powder, or granular material, or particles dispersed in fluid, is a list of values or a mathematical function that defines the relative amounts of particles present, sorted according to size....
, in which typically 15% by mass consists of particles below 5 µm diameter, and 5% of particles above 45 µm. The measure of fineness usually used is the "specific surface
Air permeability specific surface

The air permeability specific surface of a powder material is a single-parameter measurement of the fineness of the powder. The specific surface area is derived from the resistance to flow of air through a porous bed of the powder....
", which is the total particle surface area of a unit mass of cement. The rate of initial reaction (up to 24 hours) of the cement on addition of water is directly proportional to the specific surface. Typical values are 320-380 m2·kg-1 for general purpose cements, and 450-650 m2·kg-1 for "rapid hardening" cements. The cement is conveyed by belt or powder pump to a silo for storage. Cement plants normally have sufficient silo space for 1-20 weeks production, depending upon local demand cycles. The cement is delivered to end-users either in bags or as bulk powder blown from a pressure vehicle into the customer's silo. In developed countries, 80% or more of cement is delivered in bulk, and many cement plants have no bag-packing facility. In poor countries, bags are the normal mode of delivery.

Typical constituents of Portland clinker and Portland cement. Cement industry style notation under CCN:
ClinkerCCNMass%Cement CCNMass%
Tricalcium silicate
Alite

Alite is a name for Tricalcium Silicate, Ca3SiO5, sometimes formulated as 3CaO.SiO2 . It is the major, and characteristic, mineral in Portland cement....
 (CaO)3.SiO2
C3S 45-75% Calcium oxide, CaOC61-67%
Dicalcium silicate
Belite

Belite is a name for dicalcium silicate, Ca2SiO4, sometimes formulated as 2CaO.SiO2 . It is a mineral present in Portland cement....
 (CaO)2.SiO2
C2S 7-32% Silicon oxide, SiO2S 19-23%
Tricalcium aluminate
Tricalcium aluminate

Tricalcium aluminate Ca3Al2O6, often formulated as 3CaO.Al2O3 to highlight the proportions of the oxides from which it is made, is the most basic of the calcium aluminates....
 (CaO)3.Al2O3
C3A 0-13% Aluminium oxide, Al2O3A 2.5-6%
Tetracalcium aluminoferrite
Calcium aluminoferrite

Calcium Aluminoferrite is a dark brown crystalline phase commonly found in cements. In the cement industry it is termed ferrite. It also exists in nature as the rare mineral brownmillerite....
 (CaO)4.Al2O3.Fe2O3
C4AF 0-18% Ferric oxide, Fe2O3F 0-6%
Gypsum
Gypsum

Gypsum is a very soft mineral composed of calcium sulfate dihydrate, with the chemical formula calciumsulfuroxygen4?2water....
 CaSO4 · 2 H2O
2-10% Sulfate  



Use

The most common use for Portland cement is in the production of concrete. Concrete
Concrete

Concrete is a construction material composed of cement as well as other cementitious materials such as fly ash and slag cement, construction aggregate , water , and Chemistry admixtures....
 is a composite material consisting of aggregate (gravel and sand), cement, and water. As a construction material, concrete can be cast in almost any shape desired, and once hardened, can become a structural (load bearing) element. Users may be involved in the factory production of pre-cast units, such as panels, beams, road furniture, or may make cast-in-situ concrete such as building superstructures, roads, dams. These may be supplied with concrete mixed on site, or may be provided with "ready-mixed" concrete made at permanent mixing sites. Portland cement is also used in mortars (with sand and water only) for plasters and screeds, and in grouts (cement/water mixes squeezed into gaps to consolidate foundations, road-beds, etc).

Setting and hardening

When water is mixed with Portland cement, the product sets in a few hours and hardens over a period of weeks. These processes can vary widely depending upon the mix used and the conditions of curing of the product, but a typical concrete sets (i.e. becomes rigid) in about 6 hours, and develops a compressive strength of 8~ MPa in 24 hours. The strength rises to 15~ MPa at 3 days, 23~ MPa at one week, 35~ MPa at 4 weeks, and 41~ MPa at three months. In principle, the strength continues to rise slowly as long as water is available for continued hydration, but concrete is usually allowed to dry out after a few weeks, and this causes strength growth to stop.

Setting and hardening of Portland cement is caused by the formation of water-containing compounds, forming as a result of reactions between cement components and water. Usually, cement reacts in a plastic mixture only at water/cement ratios between 0.25 and 0.75. The reaction and the reaction products are referred to as hydration and hydrates or hydrate phases, respectively. As a result of the reactions (which start immediately), a stiffening can be observed which is very small in the beginning, but which increases with time. The point in time at which it reaches a certain level is called the start of setting. The consecutive further consolidation is called setting, after which the phase of hardening begins.

Stiffening, setting and hardening are caused by the formation of a microstructure of hydration products of varying rigidity which fills the water-filled interstitial spaces between the solid particles of the cement paste, mortar or concrete. The behaviour with time of the stiffening, setting and hardening therefore depends to a very great extent on the size of the interstitial spaces, i. e. on the water/cement ratio. The grain size of the cement and admixtures, e.g. micro silica or nano silica affects the particle distance and therefore the final compressive strength. Typical grain sizes for cement vary between 10 and 20µm. A good mixing and dispersing of all cement and admixture particles is needed to obtain optimal concrete properties after hardening. The hydration products primarily affecting the strength are calcium silicate hydrate
Calcium silicate hydrate

Calcium Silicate Hydrate is the main product of the hydration of Portland cement and is primarily responsible for the strength in cement based materials....
s ("C-S-H phases"). Further hydration products are calcium hydroxide, sulfatic hydrates (AFm
AFm phase

An AFm phase is an "alumina, ferric oxide, monosulfate" phase. AFm phases are important in the mineral hydration of cement.They are crystalline hydrates with general, simplified formula 3CaO?2O3?CaSO4?nH2O....
 and AFt phases), and related compounds, hydrogarnet, and gehlenite hydrate. Calcium silicates or silicate constituents make up over 70 % by mass of silicate-based cements. The hydration of these compounds and the properties of the calcium silicate hydrates produced are therefore particularly important. Calcium silicate hydrates contain less CaO than the calcium silicates in cement clinker, so calcium hydroxide is formed during the hydration of Portland cement. This is available for reaction with supplementary cementitious materials such as ground granulated blast furnace slag
Ground granulated blast furnace slag

Ground granulated blast furnace slag is obtained by quenching molten iron slag from a blast furnace in water or steam, to produce a glassy, granular product that is then dried and ground into a fine powder....
 and pozzolans. The simplified reaction of alite
Alite

Alite is a name for Tricalcium Silicate, Ca3SiO5, sometimes formulated as 3CaO.SiO2 . It is the major, and characteristic, mineral in Portland cement....
 with water may be expressed as:

2Ca3OSiO4 + 6H2O ? 3CaO.2SiO2.3H2O + 3Ca(OH)2

This is a relatively fast reaction, causing setting and strength development in the first few weeks. The reaction of belite
Belite

Belite is a name for dicalcium silicate, Ca2SiO4, sometimes formulated as 2CaO.SiO2 . It is a mineral present in Portland cement....
 is:

2Ca2SiO4 + 4H2O ? 3CaO.2SiO2.3H2O + Ca(OH)2

This reaction is relatively slow, and is mainly responsible for strength growth after one week. Tricalcium aluminate hydration is controlled by the added calcium sulfate, which immediately goes into solution when water is added. Firstly, ettringite
Ettringite

Ettringite is a hexacalcium aluminate trisulfate hydrate, 63 ? 32 H2O.Ettringite is found in hydrated Portland cement system as a result of the reaction of Calcium aluminates with calcium sulfate, both present in Portland cement....
 is rapidly formed, causing a slowing of the hydration (see tricalcium aluminate
Tricalcium aluminate

Tricalcium aluminate Ca3Al2O6, often formulated as 3CaO.Al2O3 to highlight the proportions of the oxides from which it is made, is the most basic of the calcium aluminates....
):

Ca3(AlO3)2 + 3CaSO4 + 32H2O ? Ca6(AlO3)2(SO4)3.32H2O

The ettringite subsequently reacts slowly with further tricalcium aluminate to form "monosulfate" - an "AFm phase":

Ca6(AlO3)2(SO4)3.32H2O + Ca3(AlO3)2 + 4H2O ? 3Ca4(AlO3)2(SO4).12H2O

This reaction is complete after 1-2 days. The calcium aluminoferrite reacts slowly due to precipitation of hydrated iron oxide
Iron(III) oxide-hydroxide

A number of species are dubbed iron oxide-hydroxide. These chemicals are oxide-hydroxides of iron, and may occur in anhydrous or hydrated forms....
:

2Ca2AlFeO5 + CaSO4 + 16H2O ? Ca4(AlO3)2(SO4).12H2O + Ca(OH)2 + 2Fe(OH)3

The pH-value of the pore solution reaches comparably high values and is of importance for most of the hydration reactions.

Soon after Portland cement is mixed with water, a brief and intense hydration starts (pre-induction period). Calcium sulfates dissolve completely and alkali sulfates almost completely. Short, hexagonal needle-like ettringite crystals form at the surface of the clinker particles as a result of the reactions between calcium- and sulfate ions with tricalcium aluminate. Further, originating from tricalcium silicate
Alite

Alite is a name for Tricalcium Silicate, Ca3SiO5, sometimes formulated as 3CaO.SiO2 . It is the major, and characteristic, mineral in Portland cement....
, first calcium silicate hydrate
Calcium silicate hydrate

Calcium Silicate Hydrate is the main product of the hydration of Portland cement and is primarily responsible for the strength in cement based materials....
s (C-S-H) in colloidal shape can be observed. Caused by the formation of a thin layer of hydration products on the clinker surface, this first hydration period ceases and the induction period starts during which almost no reaction takes place. The first hydration products are too small to bridge the gap between the clinker particles and do not form a consolidated microstructure. Consequently the mobility of the cement particles in relation to one another is only slightly affected, i. e. the consistency of the cement paste turns only slightly thicker. Setting starts after approximately one to three hours, when first calcium silicate hydrates form on the surface of the clinker particles, which are very fine-grained in the beginning. After completion of the induction period, a further intense hydration of clinker phases takes place. This third period (accelerated period) starts after approximately four hours and ends after 12 to 24 hours. During this period a basic microstructure forms, consisting of C-S-H needles and C-S-H leafs, platy calcium hydroxide and ettringite crystals growing in longitudinal shape. Due to growing crystals, the gap between the cement particles is increasingly bridged. During further hydration, the hardening steadily increases, but with decreasing speed. The density of the microstructure rises and the pores fill: the filling of pores causes strength gain.

Types of Portland cement


General

There are different standards for classification of Portland cement. The two major standards are the ASTM
ASTM International

ASTM International , originally known as the American Society for Testing and Materials, is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, and services....
 C150 used primarily in the U.S. and European EN-197. EN 197 cement types CEM I, II, III, IV, and V do not correspond to the similarly-named cement types in ASTM C 150.

ASTM C150

There are five types of Portland cements with variations of the first three according to ASTM C150.

Type I Portland cement is known as common or general purpose cement. It is generally assumed unless another type is specified. It is commonly used for general construction especially when making precast and precast-prestressed concrete that is not to be in contact with soils or ground water. The typical compound compositions of this type are:

55% (C3S), 19% (C2S), 10% (C3A), 7% (C4AF), 2.8% MgO, 2.9% (SO3), 1.0% Ignition loss
Loss on ignition

Loss on Ignition is a test used in inorganic analytical chemistry, particularly in the analysis of minerals. It consists of strongly heating a sample of the material at a specified temperature, allowing volatile substances to escape, until its mass ceases to change....
, and 1.0% free CaO.

A limitation on the composition is that the (C3A) shall not exceed fifteen percent.

Type II is intended to have moderate sulfate
Sulfate

In inorganic chemistry, a sulfate is a salt of sulfuric acid....
 resistance with or without moderate heat of hydration. This type of cement costs about the same as Type I. Its typical compound composition is:

51% (C3S), 24% (C2S), 6% (C3A), 11% (C4AF), 2.9% MgO, 2.5% (SO3), 0.8% Ignition loss, and 1.0% free CaO.

A limitation on the composition is that the (C3A) shall not exceed eight percent which reduces its vulnerability to sulfates. This type is for general construction that is exposed to moderate sulfate attack and is meant for use when concrete is in contact with soils and ground water especially in the western United States due to the high sulfur content of the soil. Because of similar price to that of Type I, Type II is much used as a general purpose cement, and the majority of Portland cement sold in North America meets this specification.

Note: Cement meeting (among others) the specifications for Type I and II has become commonly available on the world market.

Type III is has relatively high early strength. Its typical compound composition is:

57% (C3S), 19% (C2S), 10% (C3A), 7% (C4AF), 3.0% MgO, 3.1% (SO3), 0.9% Ignition loss, and 1.3% free CaO.

This cement is similar to Type I, but ground finer. Some manufacturers make a separate clinker with higher C3S and/or C3A content, but this is increasingly rare, and the general purpose clinker is usually used, ground to a specific surface
Specific surface area

Specific surface area is a material property of solids which measures the total surface area per unit of mass, solid or bulk volume, or cross-sectional area...
 typically 50-80% higher. The gypsum level may also be increased a small amount. This gives the concrete using this type of cement a three day compressive strength equal to the seven day compressive strength of types I and II. Its seven day compressive strength is almost equal to types I and II 28 day compressive strengths. The only downside is that the six month strength of type III is the same or slightly less than that of types I and II. Therefore the long-term strength is sacrificed a little. It is usually used for precast concrete manufacture, where high 1-day strength allows fast turnover of molds. It may also be used in emergency construction and repairs and construction of machine bases and gate installations.

Type IV Portland cement is generally known for its low heat of hydration. Its typical compound composition is:

28% (C3S), 49% (C2S), 4% (C3A), 12% (C4AF), 1.8% MgO, 1.9% (SO3), 0.9% Ignition loss, and 0.8% free CaO.

The percentages of (C2S) and (C4AF) are relatively high and (C3S) and (C3A) are relatively low. A limitation on this type is that the maximum percentage of (C3A) is seven, and the maximum percentage of (C3S) is thirty-five. This causes the heat given off by the hydration reaction
Hydration reaction

In organic chemistry, a hydration reaction is a chemical reaction in which a hydroxyl group and a hydrogen cation are added to the two carbon atoms covalent bonded together in the carbon-carbon double bond which makes up an alkene functional group....
 to develop at a slower rate. However, as a consequence the strength of the concrete
Concrete

Concrete is a construction material composed of cement as well as other cementitious materials such as fly ash and slag cement, construction aggregate , water , and Chemistry admixtures....
 develops slowly. After one or two years the strength is higher than the other types after full curing. This cement is used for very large concrete structures, such as dams, which have a low surface to volume ratio. This type of cement is generally not stocked by manufacturers but some might consider a large special order. This type of cement has not been made for many years, because Portland-pozzolan cements and ground granulated blast furnace slag
Ground granulated blast furnace slag

Ground granulated blast furnace slag is obtained by quenching molten iron slag from a blast furnace in water or steam, to produce a glassy, granular product that is then dried and ground into a fine powder....
 addition offer a cheaper and more reliable alternative.

Type V is used where sulfate resistance is important. Its typical compound composition is:

38% (C3S), 43% (C2S), 4% (C3A), 9% (C4AF), 1.9% MgO, 1.8% (SO3), 0.9% Ignition loss, and 0.8% free CaO.

This cement has a very low (C3A) composition which accounts for its high sulfate resistance. The maximum content of (C3A) allowed is five percent for Type V Portland cement. Another limitation is that the (C4AF) + 2(C3A) composition cannot exceed twenty percent. This type is used in concrete that is to be exposed to alkali
Alkali

In chemistry, an alkali is a Base , Ionic compound salt of an alkali metal or alkaline earth metal Chemical element. Alkalis are best known for being Base s that dissolve in water....
 soil and ground water sulfates which react with (C3A) causing disruptive expansion. It is unavailable in many places although its use is common in the western United States and Canada. As with Type IV, Type V Portland cement has mainly been supplanted by the use of ordinary cement with added ground granulated blast furnace slag or tertiary blended cements containing slag and fly ash.

Types Ia, IIa, and IIIa have the same composition as types I, II, and III. The only difference is that in Ia, IIa, and IIIa an air-entraining agent is ground into the mix. The air-entrainment must meet the minimum and maximum optional specification found in the ASTM manual. These types are only available in the eastern United States and Canada but can only be found on a limited basis. They are a poor approach to air-entrainment which improves resistance to freezing under low temperatures.

EN 197

EN
European Committee for Standardization

The European Committee for Standardization or Comit? Europ?en de Normalisation , is a private non-profit organisation whose mission is to foster the European economy in global trading, the welfare of European citizens and the environment by providing an efficient infrastructure to interested parties for the development, maintenance and...
 197-1 defines 5 classes of common cement that comprise Portland cement as a main constituent. These classes differ from the ASTM classes.
I Portland cement Comprising Portland cement and up to 5% of minor additional constituents
II Portland-composite cement Portland cement and up to 35% of other single constituents
III Blastfurnace cement Portland cement and higher percentages of blastfurnace slag
IV Pozzolanic cement Portland cement and up to 55% of pozzolanic constituents
V Composite cement Portland cement, blastfurnace slag and pozzolana or fly ash


Constituents that are permitted in Portland-composite cements are blastfurnace slag, silica fume
Silica fume

Silica fume, also known as microsilica, is a fine grain, low density and high surface area silica.It is sometimes confused with fumed silica ....
, natural and industrial pozzolan
Pozzolan

A pozzolan is a material which, when combined with calcium hydroxide, exhibits cementitious properties. Pozzolans are commonly used as an addition to Portland cement concrete mixtures to increase the long-term strength and other material properties of Portland cement concrete, and in some cases reduce the material cost of concrete....
s, silicious and calcareous fly ash
Fly ash

Fly ash is one of the residues generated in the combustion of coal. Fly ash is generally captured from the chimneys of Fossil fuel power plant, and is one of two types of ash that jointly are known as coal ash; the other, bottom ash, is removed from the bottom of coal furnaces....
, burnt shale and limestone.

White Portland cement

White Portland cement differs physically from the gray form only in its color, and as such can fall into many of the above categories (e.g. ASTM Type I, II and/or III). However, its manufacture is significantly different from that of the gray product, and is treated separately.

Safety and environmental effects

Portland Cement Sampling

Safety

When cement is mixed with water a highly alkaline solution (pH
PH

pH is a measure of the Acid or Base of a solution. It is defined as the cologarithm of the Activity of dissolved hydrogen ions . Hydrogen ion activity coefficients cannot be measured experimentally, so they are based on theoretical calculations....
 ~13) is produced by the dissolution of calcium
Calcium

Calcium is the chemical element with the symbol Ca and atomic number 20. It has an atomic mass of 40.078 amu. Calcium is a soft grey alkaline earth metal, and is the fifth most abundant element by mass in the earth's Crust ....
, sodium
Sodium

Sodium is an element which has the symbol Na , atomic number 11, atomic mass 23 amu , and a common oxidation number +1. Sodium is a soft, silvery white, highly reactive element and is a member of the alkali metals within "group 1" ....
 and potassium
Potassium

Potassium is a chemical element. It has the symbol K , atomic number 19, and atomic mass 39.0983. Potassium was first isolated from potash, hence the name....
 hydroxide
Hydroxide

In chemistry, hydroxide is the name for the Diatomic molecule anion OH-, consisting of oxygen and hydrogen atoms, usually derived from the Dissociation of a base ....
s. Glove
Glove

A glove is a type of garment which covers the hand of a human. Gloves have separate sheaths or openings for each finger and the thumb; if there is an opening but no covering sheath for each finger they are called "fingerless gloves"....
s, goggles and a filter mask should be used for protection. Hands should be washed after contact. Cement can cause serious burns if contact is prolonged or if skin is not washed promptly. Once the cement hydrates
Hydration

Hydration may refer to:* Hydration reaction, a chemical addition reaction* Mineral hydration, an inorganic chemical reaction where water is added to the crystal structure of a mineral...
, the hardened mass can be safely touched without gloves.

In Scandinavia
Scandinavia

Scandinavia is a historical and geographical subregion in northern Europe that includes the Scandinavian Peninsula. It consists of the kingdoms of Norway, Sweden, and Denmark; some authorities also include Finland and some might even include Iceland....
, France
France

France , officially the French Republic , is a country whose Metropolitan France is located in Western Europe and that also comprises various Overseas departments and territories of France....
 and the UK, the level of chromium(VI)
Chromium

Chromium is a chemical element which has the symbol Cr and atomic number 24. It is a steely-gray, Lustre , hard metal that takes a high polish and has a high melting point....
, which is thought to be toxic and a major skin irritant, may not exceed 2 ppm (parts per million).

Environmental effects

Portland cement manufacture can cause environmental impacts at all stages of the process. These include emissions of airborne pollution in the form of dust, gases, noise and vibration when operating machinery and during blasting in quarries, consumption of large quantities of fuel during manufacture, release of CO2 from the raw materials during manufacture, and damage to countryside from quarrying. Equipment to reduce dust emissions during quarrying and manufacture of cement is widely used, and equipment to trap and separate exhaust gases are coming into increased use. Environmental protection also includes the re-integration of quarries into the countryside after they have been closed down by returning them to nature or re-cultivating them.

Epidemiologic Notes and Reports Sulfur Dioxide Exposure in Portland Cement Plants, from the Centers for Disease Control states "Workers at Portland cement facilities, particularly those burning fuel containing sulfur, should be aware of the acute and chronic effects of exposure to SO2 [sulfur dioxide], and peak and full-shift concentrations of SO2 should be periodically measured."

"The Arizona Department of Environmental Quality was informed this week that the Arizona Portland Cement Co. failed a second round of testing for emissions of hazardous air pollutants at the company's Rillito plant near Tucson. The latest round of testing, performed in January 2003 by the company, is designed to ensure that the facility complies with federal standards governing the emissions of dioxins and furans, which are byproducts of the manufacturing process." Cement Reviews' "Environmental News" web page details case after case of environmental problems with cement manufacturing.


An independent research effort of AEA Technology
AEA Technology

AEA Technology plc was formed in 1996 as the privatised offshoot of the United Kingdom Atomic Energy Authority. Originally it consisted of divisions with expertise in a wide variety of areas, mostly the products of nuclear-related research....
 to identify critical issues for the cement industry today concluded the most important environment, health and safety performance issues facing the cement industry are atmospheric releases (including greenhouse gas emissions, dioxin, NOx, SO2, and particulates), accidents and worker exposure to dust.

The CO2 associated with Portland cement manufacture falls into 3 categories:

(1) CO2 derived from decarbonation of limestone
Limestone

File:Limestone Formation In Waitomo.jpgLimestone is a sedimentary rock composed largely of the mineral calcite . The deposition of limestone strata is often a by-product and indicator of biological activity in the geology record....
,

(2) CO2 from kiln fuel combustion,

(3) CO2 produced by vehicles in cement plants and distribution.

Source 1 is fairly constant: minimum around 0.47 kg CO2 per kg of cement, maximum 0.54, typical value around 0.50 world-wide. Source 2 varies with plant efficiency: efficient precalciner plant 0.24 kg CO2 per kg cement, low-efficiency wet process as high as 0.65, typical modern practices (e.g UK) averaging around 0.30. Source 3 is almost insignificant at 0.002-0.005. So typical total CO2 is around 0.80 kg CO2 per kg finished cement. This leaves aside the CO2 associated with electric power consumption, since this varies according to the local generation type and efficiency. Typical electrical energy consumption is of the order of 90-150 kWh per tonne cement, equivalent to 0.09-0.15 kg CO2 per kg finished cement if the electricity is coal-generated.

Overall, with nuclear- or hydroelectric power and efficient manufacturing, CO2 generation can be as little as 0.7 kg per kg cement, but can be as high as twice this amount. The thrust of innovation for the future is to reduce sources 1 and 2 by modification of the chemistry of cement, by the use of wastes, and by adopting more efficient processes. Although cement manufacturing is clearly a very large CO2 emitter, concrete
Concrete

Concrete is a construction material composed of cement as well as other cementitious materials such as fly ash and slag cement, construction aggregate , water , and Chemistry admixtures....
 (of which cement makes up about 15%) compares quite favorably with other building systems in this regard. See also cement kiln emissions.

Cement plants as alternatives to conventional waste disposal or processing

Due to the high temperatures inside cement kiln
Cement kiln

Cement kilns are used for the pyroprocessing stage of manufacture of Portland cement and other types of hydraulic cement, in which calcium carbonate reacts with silicon dioxide-bearing minerals to form a mixture of calcium silicates....
s, combined with the oxidizing (oxygen-rich) atmosphere and long residence times, cement kilns have been used as a processing option for various types of waste streams. The waste streams often contain combustible material which allows the substitution of part of the fossil fuel normally used in the process.

Waste materials used in cement kilns as a fuel supplement:
  1. Car and truck tire
    Tire

    Tires, or tyres , are ring-shaped parts, either pneumatic or solid , that fit around wheels to protect them and enhance their function....
    s - steel belts are easily tolerated in the kilns
  2. Waste solvents and lubricants
  3. Hazardous waste - cement kilns completely destroy hazardous organic compounds
  4. Meat and bone meal
    Meat and bone meal

    Meat and bone meal is a product of the rendering industry. It is typically about 50% protein, 35% ash , 8-12% fat, and 4-7% moisture. It is primarily used in the formulation of fodder to improve the amino acid profile of the feed....
     - slaughterhouse
    Slaughterhouse

    A slaughterhouse, also called an abattoir ,or freezing works , is a facility where animals are killed and processed into meat foods....
     waste due to bovine spongiform encephalopathy
    Bovine spongiform encephalopathy

    Bovine Spongiform Encephalopathy , commonly known as Mad-Cow Disease , is a fatal, neurodegenerative disease in cattle, that causes a spongy degeneration in the brain and spinal cord....
     contamination concerns
  5. Waste plastics
  6. Sewage sludge
    Sludge

    Sludge is the residual semi-solid material left from industrial, or wastewater Sewage_treatment#Secondary_treatment. When fresh sewage or wastewater is added to a settling Storage tank, approximately 50% of the suspended solid matter will settle out in an hour and a half....
  7. Rice hulls
    Rice hulls

    Rice hulls are the hard protecting coverings of grains of rice. In addition to protecting rice during the growing season, rice hulls can be put to use as building material, fertilizer, insulation material, or fuel....
  8. Sugarcane
    Sugarcane

    Sugarcane is a genus of 6 to 37 species of tall perennial plant Poaceae , native to warm temperate to tropical regions of the Old World. They have stout, jointed, fibrous stalks that are rich in sugar and measure 2 to 6 meters tall....
     waste
  9. Used wooden railroad tie
    Railroad tie

    A railroad tie, cross tie, or railway sleeper is a rectangular object used as a base for railroad tracks. Sleepers are members generally laid transverse to the rails, on which the rails are supported and fixed, to transfer the loads from rails to the ballast and subgrade, and to hold the rails to the correct rail gauge....
    s (railway sleepers)


Portland cement manufacture also has the potential to remove industrial byproducts from the waste-stream, effectively sequestering some environmentally damaging wastes. These include:
  1. Slag
    Slag

    Slag is a partially vitreous by-product of smelting ore to purify metals. They can be considered to be a mixture of metal oxides; however, they can contain metal sulfides and metal atoms in the elemental form....
  2. Fly ash
    Fly ash

    Fly ash is one of the residues generated in the combustion of coal. Fly ash is generally captured from the chimneys of Fossil fuel power plant, and is one of two types of ash that jointly are known as coal ash; the other, bottom ash, is removed from the bottom of coal furnaces....
     (from power plants)
  3. Silica fume
    Silica fume

    Silica fume, also known as microsilica, is a fine grain, low density and high surface area silica.It is sometimes confused with fumed silica ....
     (from steel mills)
  4. Synthetic gypsum
    Gypsum

    Gypsum is a very soft mineral composed of calcium sulfate dihydrate, with the chemical formula calciumsulfuroxygen4?2water....
     (from desulfurisation)


See also

  • Lime mortar
    Lime mortar

    Lime mortar is a type of mortar . It was used in the construction of the vast majority of brick and stone buildings worldwide from ancient times until the widespread adoption of Portland cement in the late nineteenth century....
  • Mortar (masonry)
    Mortar (masonry)

    Mortar is a workable paste formed by mixture of cement, water and fine aggregate masonry to bind construction blocks together and fill the gaps between them....
  • Rosendale cement
    Rosendale cement

    Rosendale cement refers to a type of natural cement produced in and around Rosendale, New York. Because of its reputation, "Rosendale Cement" has also been used as a generic term to refer to natural hydraulic cement produced elsewhere....
  • White Portland cement
    White Portland cement

    White Portland cement or white ordinary Portland cement is similar to ordinary, gray Portland cement in all respects except for its high degree of whiteness....
  • Calcium Silicate Hydrate
    Calcium silicate hydrate

    Calcium Silicate Hydrate is the main product of the hydration of Portland cement and is primarily responsible for the strength in cement based materials....


External links

  • Aerial views of the world's largest concentration of cement manufacturing capacity, Saraburi Province
    Saraburi Province

    Saraburi is one of the central Provinces of Thailand of Thailand. Neighboring provinces are Lopburi Province, Nakhon Ratchasima Province, Nakhon Nayok Province, Pathum Thani Province and Ayutthaya Province....
    , Thailand
    Thailand

    The Kingdom of Thailand is an independent country that lies in the heart of Southeast Asia. It is bordered to the north by Laos and Myanmar, to the east by Laos and Cambodia, to the south by the Gulf of Thailand and Malaysia, and to the west by the Andaman Sea and Myanmar....
    , at