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Paper recycling

Paper recycling

Overview


Paper recycling is the process of recovering waste paper and remaking it into new paper products. There are three categories of paper that can be used as feedstocks for making recycled paper: mill broke, pre-consumer waste, and post-consumer waste. Mill broke is paper trimmings and other paper scrap from the manufacture of paper, and is recycled internally in a paper mill
Paper mill
A paper mill is a factory devoted to making paper from wood pulp and other ingredients using a Fourdrinier Machine or similar apparatus.A website that collects and distributes essay papers on the internet, either free or for a fee is known as "web paper mills"...

. Pre-consumer waste is material that was discarded before it was ready for consumer use.
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Encyclopedia


Paper recycling is the process of recovering waste paper and remaking it into new paper products. There are three categories of paper that can be used as feedstocks for making recycled paper: mill broke, pre-consumer waste, and post-consumer waste. Mill broke is paper trimmings and other paper scrap from the manufacture of paper, and is recycled internally in a paper mill
Paper mill
A paper mill is a factory devoted to making paper from wood pulp and other ingredients using a Fourdrinier Machine or similar apparatus.A website that collects and distributes essay papers on the internet, either free or for a fee is known as "web paper mills"...

. Pre-consumer waste is material that was discarded before it was ready for consumer use. Post-consumer waste is material discarded after consumer use such as old magazines, old telephone directories, and residential mixed paper. Paper suitable for recycling is called "scrap paper".

Rationale for recycling


Industrialized paper making has an effect on the environment both upstream (where raw materials are acquired and processed) and downstream (waste-disposal impacts). Recycling paper reduces this impact.

Today, 90% of paper pulp is made of wood. Paper production accounts for about 35% of felled trees, and represents 1.2% of the world's total economic output. Recycling of newsprint
Newsprint
Newsprint is low-cost, non-archival paper most commonly used to print newspapers, plus other publications and advertising material. It usually has an off-white cast and distinctive feel. It is designed for use on printing presses that employ a long web of paper rather than individual sheets of paper...

 saves about 1 tonne of wood while recycling 1 tonne (1.1 short tons) of printing or copier paper saves slightly more than 2 tonnes of wood. This is because kraft pulping
Kraft process
The kraft process describes a technology for conversion of wood into wood pulp consisting of almost pure cellulose fibers...

 requires twice as much wood since it removes lignin
Lignin
Lignin or lignen is a complex chemical compound most commonly derived from wood, and an integral part of the secondary cell walls of plants and some algae. The term was introduced in 1819 by de Candolle and is derived from the Latin word lignum, meaning wood...

 to produce higher quality fibers than mechanical pulping processes. Relating tonnes of paper recycled to the number of trees not cut is meaningless, since tree size varies tremendously and is the major factor in how much paper can be made from how many trees. Trees raised specifically for pulp production account for 16% of world pulp production, old growth forests 9% and second- and third- and more generation forests account for the balance. Most pulp mill operators practice reforestation
Reforestation
Reforestation is the restocking of existing forests and woodlands which have been depleted.Leaves from trees emit oxygen as well as absorb carbon dioxide and other pollutants from our atmosphere. The demand of reforestation is increasing both for quality of human life reasons, biosphere support...

 to ensure a continuing supply of trees. The Forest Stewardship Council (FSC) certifies paper made from trees harvested according to guidelines meant to ensure good forestry practices.
It has been estimated that recycling half the world’s paper would avoid the harvesting of 20 million acres (80,000 km²) of forestland.

Energy


Energy consumption is reduced by recycling, although there is debate concerning the actual energy savings realized. The EIA
Energy Information Administration
The United States Energy Information Administration , created by Congress in 1977, is the independent statistical agency within the U.S. Department of Energy...

 claims a 40% reduction in energy when paper is recycled versus paper made with unrecycled pulp. while the Bureau of International Recycling, BIR, claims a 64% reduction. Some calculations show that recycling one ton of newspaper saves about of electricity, although this may be too high (see comments below on unrecycled pulp). This is enough electricity to power a 3-bedroom European house for an entire year, or enough energy to heat and air-condition the average North American home for almost six months. Recycling paper to make pulp may actually consume more fossil fuels than making new pulp via the kraft process
Kraft process
The kraft process describes a technology for conversion of wood into wood pulp consisting of almost pure cellulose fibers...

, however, since these mills generate all of their energy from burning waste wood (bark, roots) and byproduct lignin. Pulp mills producing new mechanical pulp use large amounts of energy; a very rough estimate of the electrical energy needed is 10 gigajoules per tonne
Tonne
A tonne or metric ton , also referred to as a metric tonne, is a measurement of mass equal to , or approximately the mass of one cubic metre of water. It is not an SI unit but is accepted for use with the SI...

 of pulp (2500 kW·h per short ton
Short ton
The short ton is a unit of weight equal to . In the United States it is often called simply ton without distinguishing it from the metric ton or the long ton ; rather, the other two are specifically noted. There are, however, some U.S...

), usually from hydroelectric generating plants
Hydroelectricity
Hydroelectricity is electricity generated by hydropower, i.e., the production of power through use of the gravitational force of falling or flowing water. It is the most widely used form of renewable energy...

. Recycling mills purchase most of their energy from local power companies, and since recycling mills tend to be in urban areas, it is likely that the electricity is generated by burning fossil fuels.

Landfill use


About 35% of municipal solid waste (before recycling) by weight is paper and paper products. Recycling 1 ton of newspaper eliminates 3 cubic meters of landfill
Landfill
A landfill, also known as a dump , is a site for the disposal of waste materials by burial and is the oldest form of waste treatment...

. Incineration
Incineration
Incineration is a waste treatment technology that involves the combustion of organic materials and/or substances. Incineration and other high temperature waste treatment systems are described as "thermal treatment". Incineration of waste materials converts the waste into incinerator bottom ash,...

 of waste paper is usually preferable to landfilling since useful energy is generated. Organic materials, including paper, decompose in landfills, albeit sometimes slowly, releasing methane
Methane
Methane is a chemical compound with the chemical formula . It is the simplest alkane, and the principal component of natural gas. Methane's bond angles are 109.5 degrees. Burning methane in the presence of oxygen produces carbon dioxide and water. The relative abundance of methane and its clean...

, a potent greenhouse gas
Greenhouse gas
Greenhouse gases are gases in an atmosphere that absorb and emit radiation within the thermal infrared range. This process is the fundamental cause of the greenhouse effect. The main greenhouse gases in the Earth's atmosphere are water vapor, carbon dioxide, methane, nitrous oxide, and ozone...

. Many larger landfills now collect this methane for use as a biogas
Biogas
Biogas typically refers to a gas produced by the biological breakdown of organic matter in the absence of oxygen. Biogas originates from biogenic material and is a type of biofuel....

 fuel. In highly urbanized areas, such as the northeastern US and most of Europe, land suitable for landfills is scarce and must be used carefully. Fortunately, it is in such areas that collection of waste paper is also most efficient, as it creates more jobs for people and saves space in landfills.

Water and air pollution


The United States Environmental Protection Agency‎ (EPA) has found that recycling causes 35% less water pollution and 74% less air pollution than making virgin paper.
Pulp mill
Pulp mill
A pulp mill is a manufacturing facility that converts wood chips or other plant fiber source into a thick fiber board which can be shipped to a paper mill for further processing. Pulp can be manufactured using mechanical, semi-chemical or fully chemical methods...

s can be sources of both air and water pollution, especially if they are producing bleached
Bleaching of wood pulp
Bleaching of wood pulp is the chemical processing carried out on various types of wood pulp to decrease the color of the pulp, so that it becomes whiter. The main use of wood pulp is to make paper where whiteness is an important characteristic...

 pulp. Modern mills produce considerably less pollution than those of a few decades ago. Recycling paper decreases the demand for virgin pulp and thus reduces the overall amount of air and water pollution associated with paper manufacture. Recycled pulp can be bleached with the same chemicals used to bleach virgin pulp, but hydrogen peroxide
Hydrogen peroxide
Hydrogen peroxide is a very pale blue liquid, slightly more viscous than water, that appears colorless in dilute solution. It is a weak acid, has strong oxidizing properties, and is a powerful bleaching agent. It is used as a disinfectant, antiseptic, oxidizer, and in rocketry as a propellant...

 and sodium hydrosulfite are the most common bleaching agents. Recycled pulp, or paper made from it, is known as PCF (process chlorine free) if no chlorine-containing compounds were used in the recycling process. However it should be noted that recycling mills may have polluting by-products, such as sludge. De-inking at Cross Pointe's Miami, Ohio mill results in sludge weighing 22% of the weight of wastepaper recycled.

Criticism


Some of the claimed benefits of paper recycling have fallen under criticism; criticized areas include the claim that recycling saves trees, reduces energy consumption, reduces pollution, creates desirable jobs, and saves money.

Recycling facts and figures



In the mid-19th century, there was an increased demand for books and writing material. Up to this time, paper manufacturers had used discarded linen rags for paper, but supply could not keep up with the increased demand. Books were bought at auctions for the purpose of recycling fiber content into new paper, at least in the United Kingdom, by the beginning of the 19th century.

Internationally, about half of all recovered paper comes from converting losses (pre-consumer recycling), such as shavings and unsold periodicals; approximately one third comes from household or post-consumer waste.

Some statistics on paper consumption:
  • The average per capita paper use in the USA in 2001 was . The average per capita paper use worldwide was .

  • It is estimated that 95% of business information is still stored on paper. [Source: International Institute for Environment and Development (IIED) Discussion Paper (IIED, London, September 1996)]

  • Recycling of paper saves 17 mature trees, of water, of landfill space, 2 barrels of oil , and of electricity — enough energy to power the average American home for six months.

  • Although paper is traditionally identified with reading and writing, communications has now been replaced by packaging as the single largest category of paper use at 41% of all paper used. [Source: North American Factbook PPI, 1995. (Figures are for 1993)]

  • 115 billion sheets of paper are used annually for personal computers [Source: Worldwatch Institute]. The average daily web user prints 28 pages daily [Source: Gartner group and HP]

  • Most corrugated fiberboard boxes have over 25% recycled fibers. Some are 100% recycled fiber.

European Union


Paper recovery in Europe has a long history and has grown into a mature organization. The European papermakers and converters work together to meet the requirements of the European Commission and national governments. Their aim is the reduction of the environmental impact of waste during manufacturing, converting/printing, collecting, sorting and recycling processes to ensure the optimal and environmentally sound recycling of used paper and board products. In 2004, the paper recycling rate in Europe was 54.6% or . The recycling rate in Europe reached 64.5%3 in 2007, which confirms that the industry is on the path to meeting
its voluntary target of 66% by 2010.

Japan



Municipal collections of paper for recycling are in place. However, according to the Yomiuri Shimbun
Yomiuri Shimbun
The is a Japanese newspaper published in Tokyo, Osaka, Fukuoka, and other major Japanese cities. It is one of the five national newspapers in Japan; the other four are the Asahi Shimbun, the Mainichi Shimbun, Nihon Keizai Shimbun, and the Sankei Shimbun.Founded in 1874, the Yomiuri Shimbun is...

, in 2008, eight paper manufacturers in Japan have admitted to intentionally mislabeling recycled paper products, exaggerating the amount of recycled paper used.

United States of America


Recycling has long been practiced in the United States. The history of paper recycling has several dates of importance:
  • 1690: The first paper mill to use recycled linen was established by the Rittenhouse family.

  • 1896: The first major recycling center was started by the Benedetto family in New York City, where they collected rags, newspaper, and trash with a pushcart.

  • 1993: The first year when more paper was recycled than was buried in landfills.


Today, over half of the material used to make paper is recovered waste. Paper products are the largest component of municipal solid waste
Municipal solid waste
Municipal solid waste , also called urban solid waste, is a waste type that includes predominantly household waste with sometimes the addition of commercial wastes collected by a municipality within a given area. They are in either solid or semisolid form and generally exclude industrial hazardous...

, making up more than 40% of the composition of landfill
Landfill
A landfill, also known as a dump , is a site for the disposal of waste materials by burial and is the oldest form of waste treatment...

s. In 2006, a record 53.4% of the paper used in the US (or 53.5 million tons) was recovered for recycling. This is up from a 1990 recovery rate of 33.5%.
The US paper industry has set a goal to recover 55 percent of all the paper used in the US by 2012. Paper packaging recovery, specific to paper products used by the packaging industry, was responsible for about 76.6% of packaging materials recycled with more than 24 million pounds recovered in 2005.

Twenty years ago, only one curbside recycling program existed in the United States, which collected several materials at the curb. By 1998, 9,000 curbside programs and 12,000 recyclable drop-off centers had sprouted up across the nation. As of 1999, 480 materials recovery facilities had been established to process the collected materials.

In 2008, the global financial crisis had resulted in the price of old newspapers to drop in the US from $130 to $40 per short ton ($140/t to $45/t) in October.

See also

  • Deinked pulp
  • Enviroboard
    Enviroboard
    Enviroboard is a construction panel, generally manufactured using compressed ecologically safe sourced material. Most often this means employing the use of agricultural waste fibres, such as the post-harvest straw of rice, barley, wheat, and elephant grass or alternatively, a more urban waste...

  • Banana paper
    Banana paper
    Banana paper is used in two different senses: to refer to a paper made from the bark of the banana plant, mainly used for artistic purposes, or paper made from banana fiber, obtained from an industrialized process, from the stem and the non utilizable fruits...

  • Molded pulp
    Molded pulp
    Molded pulp, also named Moulded pulp or Molded Fibre, is a packaging material, typically made from 100% recycled corrugated fiberboard and newspaper. It is used for protective packaging or for food service trays and beverage carriers...

  • Tree-free paper
    Tree-free paper
    Tree-free paper or tree-free newsprint describes an alternative to wood-pulp paper by its raw material composition. It is clamed to be more eco-friendly considering the product's entire life cycle.Sources of fibre for tree-free paper include:...


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