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Machine tool



 
 
A machine tool is a powered mechanical device, typically used to fabricate metal components of machines by machining
Machining

Conventional machining, one of the most important material removal methods, is a collection of material-working processes in which power-driven machine tools, such as Lathe s, milling machines, and drill presses are used with a sharp cutting tool to mechanically cut the material to achieve the desired geometry....
, which is the selective removal of metal. The term machine tool is usually reserved for tools that used a power source other than human
Human

A human being, also human or man, is a member of a species of bipedalism primates in the family Hominidae . Mitochondrial DNA evidence indicates that modern humans originated in east Africa about 200,000 years ago....
 movement, but they can be powered by people if appropriately set up.






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Encyclopedia


Conventional Lathe
A machine tool is a powered mechanical device, typically used to fabricate metal components of machines by machining
Machining

Conventional machining, one of the most important material removal methods, is a collection of material-working processes in which power-driven machine tools, such as Lathe s, milling machines, and drill presses are used with a sharp cutting tool to mechanically cut the material to achieve the desired geometry....
, which is the selective removal of metal. The term machine tool is usually reserved for tools that used a power source other than human
Human

A human being, also human or man, is a member of a species of bipedalism primates in the family Hominidae . Mitochondrial DNA evidence indicates that modern humans originated in east Africa about 200,000 years ago....
 movement, but they can be powered by people if appropriately set up. Many historians of technology consider that the true machine tools were born when direct human involvement was removed from the shaping or stamping process of the different kinds of tools. The earliest lathe with direct mechanical control of the cutting tool was a screw-cutting lathe dating to about 1483. This lathe "produced screw threads out of wood and employed a true compound slide rest".

The first machine tools offered for sale (i.e. commercially available) were constructed by one Matthew Murray in England around 1800.

Overview


Machine tools can be powered from a variety of sources. Human and animal
Animal

Animals are a major group of multicellular, eukaryotic organisms of the Kingdom Animalia or Metazoa. Their body plan eventually becomes fixed as they develop, although some undergo a process of metamorphosis later on in their life....
 power are options, as is energy captured through the use of waterwheels. However, machine tools really began to develop after the development of the steam engine
Steam engine

File:Steam-powered fire engine.jpgA steam engine is a heat engine that performs mechanical work using steam as its working fluid.Steam engines have a long history, going back at least 2000 years....
, leading to the Industrial Revolution
Industrial Revolution

The Industrial Revolution was a period in the late 18th and early 19th centuries when major changes in agriculture, manufacturing, production, and transportation had a profound effect on the socioeconomics and cultural conditions in United Kingdom....
. Today, most are powered by electricity
Electricity

Electricity is a general term that encompasses a variety of phenomena resulting from the presence and flow of electric charge. These include many easily recognizable phenomena such as lightning and static electricity, but in addition, less familiar concepts such as the electromagnetic field and electromagnetic induction....
.

Machine tools can be operated manually, or under automatic control. Early machines used flywheel
Flywheel

A flywheel is a mechanical device with significant moment of inertia used as a storage device for rotational energy. Flywheels resist changes in their rotational speed, which helps steady the rotation of the shaft when a fluctuating torque is exerted on it by its power source such as a piston-based engine, or when the load placed on it is...
s to stabilize their motion and had complex systems of gears and levers to control the machine and the piece being worked on. Soon after World War II
World War II

World War II, or the Second World War , was a global military conflict which involved a Participants in World War II, including all of the great powers, organised into two opposing military alliances: the Allies of World War II and the Axis powers....
, the numerical control
Numerical control

Numerical control refers to the automation of machine tools that are operated by abstractly programmed commands encoded on a storage medium, as opposed to manually controlled via handwheels or levers or mechanically automated via cams alone....
 (NC) machine was developed. NC machines used a series of numbers punched on paper tape or punch card
Punch card

A punch card or punched card , is a piece of paperboard that contains digital information represented by the presence or absence of holes in predefined positions....
s to control their motion. In the 1960s, computer
Computer

A computer is a machine that manipulates Data according to a list of Code .The first devices that resemble modern computers date to the mid-20th century , although the computer concept and various machines similar to computers existed earlier....
s were added to give even more flexibility to the process. Such machines became known as computerized numerical control (CNC) machines. NC and CNC machines could precisely repeat sequences over and over, and could produce much more complex pieces than even the most skilled tool operators.

Before long, the machines could automatically change the specific cutting and shaping tools that were being used. For example, a drill
Drill

A drill is a tool with a rotating drill bit used for drilling holes in various materials. Drills are commonly used in woodworking, metalworking, construction and most "Do it yourself" projects....
 machine might contain a magazine
Magazine

for quarterly in Heraldry see Quartering Magazines, periodicals, glossies or serials are publications, generally published on a regular schedule, containing a variety of Article , generally financed by advertising, by a purchase price, by pre-paid magazine subscription, or all three....
 with a variety of drill bit
Drill bit

Drill bits are cutting tools used to create cylindrical holes. Bits are held in a tool called a drill, which rotates them and provides torque and axial force to create the hole....
s for producing holes of various sizes. Previously, either machine operators would usually have to manually change the bit or move the work piece to another station to perform these different operations. The next logical step was to combine several different machine tools together, all under computer control. These are known as machining centers, and have dramatically changed the way parts are made.

From the simplest to the most complex, most machine tools are capable of at least partial self-replication
Self-replication

Self-replication is any process by which a thing might make a copy of itself. Cell s, given suitable environments, reproduce by cell division. During cell division, DNA is replicated and can be transmitted to offspring during reproduction....
 since they are machines, and produce machine parts as their primary function.

Examples


Examples of machine tools are:

  • Broaching machine
    Broach (metalwork)

    Broaching is a machining operation which uses a toothed tool called a broach to remove material. A broach is designed so that each successive tooth cuts deeper and deeper allowing a rough and finished cut to be made in a single pass....
  • Drill press
    Drill

    A drill is a tool with a rotating drill bit used for drilling holes in various materials. Drills are commonly used in woodworking, metalworking, construction and most "Do it yourself" projects....
  • Gear shaper
    Gear shaper

    A gear shaper is a machine tool for Gear cutting of internal or external gears. The name shaper relates to the fact that the cutter engages the part on the forward stroke and pulls away from the part on the return stroke, just like the clapper box on a planer shaper....
  • Hobbing machine
    Hobbing machine

    A hobbing machine is a special form of milling machine that cuts gears. It is the major industrial process for cutting spur gears of Involute gear form....
  • Hone
    Hone

    A hone is a machine tool used in the manufacture of precision drill bit to improve the geometry, surface finish and dimensional control of the finished part....
  • Lathe
  • Screw machine
    Screw machine

    A screw machine is a metalworking machine tool used in the high-volume manufacture of turned components. Screw machines are fundamentally a type of Lathe that is specialized for the Automation production of small parts....
    s
  • Milling machine
    Milling machine

    A milling machine is a machine tool used for the shaping of metal and other solid materials. Its basic form is that of a rotating cutter which rotates about the spindle axis , and a table to which the workpiece is affixed....
  • Shaper
    Shaper

    A shaper is a machine tool used for shaping or surfacing metal and other material.Shapers have been largely superseded by milling machines or grinding machines in modern industrial practice....
  • Planer
    Planer (metalworking)

    A planer is a type of metalworking machine tool that is analogous to a shaper, but larger, and with the entire workpiece moving beneath the cutter, instead of the cutter moving above a stationary workpiece....
  • Stewart platform
    Stewart platform

    A Stewart platform is a kind of parallel manipulator using an octahedral assembly of struts. A Stewart platform has six Degrees of freedom ....
     mills
  • Grinder
    Grinding machine

    A grinding machine is a machine tool used for Grinding operations, which is a type of machining using an grinding wheel as the Cutting tool . Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation....
    s


When fabricating or shaping parts, several techniques are used to remove unwanted metal. Among these are:

  • EDM (electrical discharge machining
    Electrical discharge machining

    Electrical Discharge Machining is a machining method primarily used for hard metals or those that would be impossible to machine with traditional techniques....
    )
  • Grinding
  • Multiple edge cutting tools (cutting tool (metalworking))
  • Single edge cutting tools (cutting tool (metalworking))


Other techniques are used to add desired material. Devices that fabricate components by selective addition of material are called rapid prototyping
Rapid prototyping

Rapid prototyping is the automatic construction of physical objects using solid freeform fabrication. The first techniques for rapid prototyping became available in the late 1980s and were used to produce models and prototype parts....
 machines.

Several regions of the United States became centers for machine tool development between 1800 and 1950, including Philadelphia, Pennsylvania
Philadelphia, Pennsylvania

Philadelphia is the largest city in Pennsylvania and the List of United States cities by population city in the United States. It is the fifth-largest metropolitan area and fourth-largest urban area by population in the United States, the nation's fourth-largest consumer media market as ranked by the Nielsen Media Research, and the 49th-most...
; Cincinnati, Ohio
Cincinnati, Ohio

Cincinnati is a city in the U.S. state of Ohio and the county seat of Hamilton County, Ohio. The municipality is located in southwestern Ohio and is situated on the Ohio River at the Ohio-Kentucky border....
; Rockford, Illinois
Rockford, Illinois

Rockford is a mid-sized city located on both banks of the Rock River in far northern Illinois. Rockford is often referred to as "The Forest City" and is the county seat of Winnebago County, Illinois, United States....
; Providence, Rhode Island
Providence, Rhode Island

Providence is the Capital and the most populous city of the U.S. state of Rhode Island, and one of the first cities established in the United States....
; Springfield, Vermont
Springfield, Vermont

Springfield is a town in Windsor County, Vermont, Vermont, United States. The population was 9,078 at the 2000 United States Census....
; Windsor, Vermont
Windsor, Vermont

Windsor is a town in Windsor County, Vermont, Vermont, United States. The population was 3,756 at the 2000 United States Census....
; Hartford, Connecticut
Hartford, Connecticut

Hartford is the Capital of the Connecticut. It is located in Hartford County, Connecticut on the Connecticut River, north of the center of the state, south of Springfield, Massachusetts....
; and Bridgeport, Connecticut
Bridgeport, Connecticut

Bridgeport is the most populous city in the U.S. state of Connecticut. Located in and the former county seat of Fairfield County, Connecticut, the city had an estimated population of 137,912 in 2006 and is the core of the Greater Bridgeport area....
.

A collection of machinery showing photographs of the main types of metal working machinery is online at the .

See also

  • Tool bit
    Tool bit

    The term tool bit generally refers to a non-rotary cutting tool used in Lathe , shapers, and Planer . Such cutters are also often referred to by the set-phrase name of single-point cutting tool....
  • Tool wear
    Tool wear

    Tool wear describes the gradual failure of cutting tools due to regular operation. It is a term often associated with tipped tools, tool bits, or drill bits that are used with machine tools....
  • Clanking Replicator
  • Multimachine
    Multimachine

    The MultiMachine is all-purpose open source machine tool that can be built inexpensively by a semi-skilled mechanic with common hand tools, from discarded car and truck parts, using only commonly available hand tools and no electricity....
     - an open source machine tool
  • James Fox (engineer)
    James Fox (engineer)

    James Fox,fl 1780-1830, machine tool maker, was originally a butler in the service of the Rev. Thomas Gisborne, of Foxhall Lodge, Staffordshire....
  • Machinist calculator
    Machinist calculator

    A Machinist Calculator is a hand-held calculator programmed with built-in formulas making it easy and quick for machinists to establish speeds, feeds and time without guesswork or conversion charts....


Bibliography


Basic study

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Advanced study

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External links


  • —A museum that preserves historically important machine tools and helps to educate on the history of machine tools