Industrial and multiphase power plugs and sockets
Encyclopedia
Industrial and multiphase plugs and sockets provide a connection to the electrical mains rated at higher voltages and currents than household plugs and sockets. They are generally used when more than two current carrying conductors (polyphase system
Polyphase system
A polyphase system is a means of distributing alternating current electrical power. Polyphase systems have three or more energized electrical conductors carrying alternating currents with a definite time offset between the voltage waves in each conductor. Polyphase systems are particularly useful...

), high currents and/or protection from environmental hazards (particularly water) are required.

In many countries sockets are available that completely enclose a normal plug and have seals around the cable to exclude water. These reduce the need for special plugs and sockets but are often only suitable for fixed sockets due to their bulk, shape, and cable entry arrangements. Sockets on domestic extension leads are usually either not covered at all or covered with small covers that don't enclose an inserted plug.

Some connectors exist that are neither industrial nor multiphase but have higher voltage or current ratings than the normal plugs and sockets (e.g., the 16 A Italian socket and the 20 A American sockets). These are listed in the AC power plugs and sockets article grouped with the normal plugs and sockets of which they are variants.

Almost all three-phase power plugs have an earth
Ground and neutral
Since the neutral point of an electrical supply system is often connected to earth ground, ground and neutral are closely related. Under certain conditions, a conductor used to connect to a system neutral is also used for grounding of equipment and structures...

 (ground) connection, but may not have a neutral
Ground and neutral
Since the neutral point of an electrical supply system is often connected to earth ground, ground and neutral are closely related. Under certain conditions, a conductor used to connect to a system neutral is also used for grounding of equipment and structures...

, because large equipment (circular saw
Circular saw
The circular saw is a machine using a toothed metal cutting disc or blade. The term is also loosely used for the blade itself. The blade is a tool for cutting wood or other materials and may be hand-held or table-mounted. It can also be used to make narrow slots...

s, welding sets, pumps, air conditioners) tend to be delta connected. Such plugs have only four prongs (earth, and the three phases). An example of a socket with neutral is the L21-30 (30 A) and the L21-20 (20 A)
NEMA connectors
NEMA connectors are AC power plugs used for mains electricity in North America and other countries that use the standards set by the U.S. National Electrical Manufacturers Association. Some types are found in nearly all buildings in the United States...

 both of which have five pins (earth, neutral, and X, Y, Z phases).

While some forms of power plugs and sockets are set by international standards, countries may have their own different standards and regulations. For example, the colour-coding of wires may not be the same as for small mains plugs.

Europe

Europe-wide IEC 60309 system

In Europe, the most common range of heavy commercial and industrial plugs are made to IEC 60309 (formerly IEC 309) and various standards based on it (including BS 4343 and BS EN 60309-2). These are often referred to in the UK as CEE industrial, CEEform or simply CEE plugs, or as "Commando connectors" (after the MK
MK electric
MK Electric is a company that makes electrical accessories. The company's headquarters are in Basildon, Essex, England, from where it makes and sells goods worldwide.-History:...

 Commando brand name for these connectors).

Plugs are available in 2P+E (single phase), 3P+E (3 phase without neutral), and 3P+N+E (three phase with neutral). Current ratings available are 16 A, 32 A, 63 A, 125 A and 200 A.

Voltage and other characteristics are represented by a colour code (in three-phase
Three-phase
In electrical engineering, three-phase electric power systems have at least three conductors carrying voltage waveforms that are radians offset in time...

 plugs the stated voltage is the phase-phase voltage, not the phase-neutral voltage). The different voltages have the earth pin of a larger diameter than the others, and located in different places depending on the voltage rating, making it impossible to mate, for instance, a blue plug with a yellow socket. Since the different current ratings have different overall sizes, it is also not possible to mate different pin configurations or current ratings. For example, a 16 A 3P+E 400 V plug will not mate with a 16 A 3P+N+E 400 V socket and a 16 A 2P+E 230 V plug will not mate with a 32 A 2P+E 230 V socket.
Characteristic Colour
Purple
White
Yellow
Blue
Red
Black
Green
None of the above Grey


Yellow 2P+E, blue 2P+E, yellow 3P+E, red 3P+E, and red 3P+N+E are by far the most common arrangements. Blue 2P+E sockets (generally 16 A, although 32 A is becoming more common) are used near-universally by British
United Kingdom
The United Kingdom of Great Britain and Northern IrelandIn the United Kingdom and Dependencies, other languages have been officially recognised as legitimate autochthonous languages under the European Charter for Regional or Minority Languages...

 and Danish
Denmark
Denmark is a Scandinavian country in Northern Europe. The countries of Denmark and Greenland, as well as the Faroe Islands, constitute the Kingdom of Denmark . It is the southernmost of the Nordic countries, southwest of Sweden and south of Norway, and bordered to the south by Germany. Denmark...

 campsite
Campsite
A campsite or camping pitch is a place used for overnight stay in the outdoors. In British English a campsite is an area, usually divided into a number of pitches, where people can camp overnight using tents or camper vans or caravans; this British English use of the word is synonymous with the...

s and yacht
Yacht
A yacht is a recreational boat or ship. The term originated from the Dutch Jacht meaning "hunt". It was originally defined as a light fast sailing vessel used by the Dutch navy to pursue pirates and other transgressors around and into the shallow waters of the Low Countries...

 marina
Marina
A marina is a dock or basin with moorings and supplies for yachts and small boats.A marina differs from a port in that a marina does not handle large passenger ships or cargo from freighters....

s to provide 240-volt domestic mains power to frame-tents, trailer-tents, caravans, and boats; they are also used elsewhere in Europe for the same purpose, though in some countries the local domestic plug is also widely used. Static caravans generally use the similar 32-amp version because of the requirement to power electrical cooking and heating appliances. The blue 2P+E 16-amp version carrying 240-volts is also used in shopping mall
Shopping mall
A shopping mall, shopping centre, shopping arcade, shopping precinct or simply mall is one or more buildings forming a complex of shops representing merchandisers, with interconnecting walkways enabling visitors to easily walk from unit to unit, along with a parking area — a modern, indoor version...

s and their peripherals to power 'temporary' stalls not incorporated within a lock-up shop, there is also use in domestic gardens within Britain
United Kingdom
The United Kingdom of Great Britain and Northern IrelandIn the United Kingdom and Dependencies, other languages have been officially recognised as legitimate autochthonous languages under the European Charter for Regional or Minority Languages...

 to power garden equipment, barbecues, and temporary lighting. The yellow 2P+E 16-amp version carrying 115-volts is used extensively on the London Underground
London Underground
The London Underground is a rapid transit system serving a large part of Greater London and some parts of Buckinghamshire, Hertfordshire and Essex in England...

 railway system to power temporary usage of heavy-duty fans; it is also frequently used by tradesmen within the UK, built-in to a portable transformer box that is powered from a standard 13-amp 240-volt mains supply, to run heavy-duty power-tools designed to operate at 115-volts. The red (3P+N+E) three-phase connector is frequently found in domestic and small farm
Small farm
The definition of a small farm has varied over time and by country. Agricultural economists have analyzed the distinctions among farm sizes since the field's inception. Traditional agricultural economic theory considered small farms inefficient, a stance that began to be challenged in the 1950s...

 situations in Britain where a wine press
Wine press
A wine press is a device used to extract juice from crushed grapes during wine making. There are a number of different styles of presses that are used by wine makers but their overall functionality is the same. Each style of press exerts controlled pressure in order to free the juice from the fruit...

 is used.

A small number of marinas provide 230 V single-phase power through a red three-phase connector (breaking the relevant standards in the process). This goes some way to ensuring that only boats that have paid the required fee (and thus obtained an appropriately made-up adaptor cable) are able to use the electricity.

Entertainment industry

Throughout Europe one of the common uses of industrial power connectors is in the entertainment and broadcast industries, where there is a need for vast amounts of power, delivered through quickly pluggable and unpluggable connectors.

In this industry they are referred to as Ceeform connectors. 230 V single-phase (blue) and 400 V three-phase (red) connectors between 16 A and 125 A ratings are used.

Where more current carrying capacity is required, such as between generator sets and distribution boards, VEAM Powerlock
Powerlock
Powerlock, also referred to as: power-loc and power-lok, is a single pole electrical connector used by the entertainment industry for high current applications, similar to but considered safer than camlock connectors...

s or Camlocks are the choice. These connectors are single pole so five are required for a 3PH+N+E supply. Powerlocks have a rating of 400 A or 660 A at 1 kV. Camlocks E1016 Series are rated at 600 V 315 A.

Powerlocks are identified with the European harmonised colour code, they are also annotated as follows:
  • Brown, L1
  • Black, L2
  • Grey, L3
  • Blue, N
  • Green, Earth


Camlocks are also available in these colours.

UK: Lewden plugs

Lewden plugs and sockets are metal bodied waterproof plugs and sockets made by Lewden. The pin arrangements of the smaller single phase varieties are the same as BS 1363
BS 1363
BS 1363 is a British Standard which specifies the most common type of single-phase AC power plugs and sockets that are used in the United Kingdom. Distinctive characteristics of the system are shutters on the line and neutral socket holes, and a fuse in the plug...

 and BS 546 plugs and sockets. These plugs and sockets will mate with normal plugs and sockets of the same pin arrangement but they are only waterproof when a Lewden plug is used in a Lewden socket and the screw ring is properly tightened (sockets have a metal cover that screws on to waterproof them when not in use).

Sweden, Germany & Netherlands: Perilex plugs

Perilex plugs and sockets are 5-pin 3-phase connectors. The system provides 400 V 3P+N+PE and exists in 16 A and 25 A versions. In Sweden, the 16 A is generally used for stoves and to some extent for other heating devices in kitchens.

Pin and sleeve

Pin and Sleeve circular connectors are not compatible with the newer IEC 309 type. Current ratings are 30, 60, 100, 200, and 400 A. All are rated for voltages up to 250 V DC or 600 V AC. Contact arrangements are from 2 to 4 pins. There are two styles depending on the treatment of the ground. Style 1 grounds only on the shell. Style 2 uses one of the contacts as well as the shell, internally connected together. They are not strongly typed for specific circuits and voltages as the IEC 309 are. One insert rotation option is available to prevent mating of similar connectors with different voltages.

The contacts in the plug are simple cylinders (sleeves), while the pin contacts in the receptacle have the spring arrangement to hold contact pressure, the reverse of the IEC 309 type connectors. All contacts are the same diameter. Originally metal construction was used, but now they are also made with plastic shells. Since only keying in the connector shell is used, and since the keys can be damaged in industrial use, it is possible to mis-match worn connectors.

NEMA connectors

NEMA devices are not exclusively industrial devices, and some types are found in nearly all buildings in the United States. Many of these standards are identical to their counterparts in Canada, although there are some exceptions. NEMA wiring devices are made in current ratings from 15–60 A, and voltage ratings from 125–600 V.

There are two basic classifications of NEMA device: straight-blade and locking. The locking type is preferred in many industrial environments, while the residential and commercial environment is home to straight-blade devices. (Of course, the straight-blade 5-15 and 5-20 are found nearly everywhere.) Numbers prefixed by L are twistlock, others are straight blade.

NEMA 10-20, 10-30 and 10-50

NEMA 10 devices are a curious throwback to an earlier time. They are classified as 125/250 V non-grounding, yet they are usually used in a manner that effectively grounds the appliance, albeit not in a manner consistent with most modern practice.

As commonly used, 10-30 and 10-50 plugs have the frame of the appliance grounded through the neutral pin. This was a legal grounding method under the National Electrical Code for electric ranges and electric clothes dryers from the 1947 to the 1996 edition. Since North American dryers and ranges have certain parts (timers, lights, fans, etc.) that run on 120 V, this means that the wire used for grounding is also carrying current. Although this is contrary to modern grounding practice, such installations remain extremely common in the United States and are relatively safe, because the larger conductors used are less likely to be broken than the smaller conductors used in ordinary appliance cords.

Persons moving their older appliances to newer NEMA 14-equipped buildings (or vice-versa) should have the cords replaced by a qualified electrician, as the grounding details may be quite confusing to the uninitiated.

NEMA 10-20 devices are very rare nowadays. There is also a similar obsolete design, lacking a NEMA configuration number, rated 125 V 15 A or 250 V 10 A which is nearly identical to the AS/NZS 3112 standard used in Australia/New Zealand. These are also extremely rare.

NEMA 14

The NEMA 14 devices are 4-wire grounding devices available in ratings of 15–60 A. Of the straight-blade NEMA 14 devices, only the 14-30 and 14-50 are common. The voltage rating is a design maximum of 125/250 V. They are essentially the replacements for the connectors above with the addition of a separate grounding connection.

All NEMA 14 devices offer two hots, a neutral and a ground, allowing for both 120 V and 240 V (or 120 V and 208 V if the supply system is three phase
Three-phase electric power
Three-phase electric power is a common method of alternating-current electric power generation, transmission, and distribution. It is a type of polyphase system and is the most common method used by grids worldwide to transfer power. It is also used to power large motors and other heavy loads...

 wye rather than split phase
Split phase
A split-phase electricity distribution system is a 3-wire single-phase distribution system, commonly used in North America for single-family residential and light commercial applications. It is the AC equivalent of the original Edison 3-wire direct current system...

 or three phase center tapped delta) appliances. They differ in rating and shape of the neutral pin. The 14-30 has a rating of 30 A and an L-shaped neutral pin. The 14-50 has a rating of 50 A and a straight neutral pin sized so that it will not fit in the slot of a 14-30.

NEMA 14-30 devices are most commonly found serving electrically-heated clothes dryers, while 14-50 devices most commonly serve kitchen ranges. In the United States, these are generally found in buildings constructed after the 1996 National Electrical Code, although they are also found in considerably earlier mobile homes. In Canada, the use of NEMA 10 devices was discontinued much earlier (if it was ever permitted at all), so NEMA 14 devices are more common there.

Twist-locking connectors

Twist-locking connectors were first invented by Harvey Hubbell III in 1938 and Twist-Lock remains a registered trademark of Hubbell Incorporated to this day, although the term tends to be used generically
Genericized trademark
A genericized trademark is a trademark or brand name that has become the colloquial or generic description for, or synonymous with, a general class of product or service, rather than as an indicator of source or affiliation as intended by the trademark's holder...

 to refer to NEMA twist-locking connectors manufactured by any company. Unlike non-locking connectors, twist-locking connectors all use curved blades that have shapes that conform to portions of the circumference of a circle. Once pushed into the receptacle, the plug is twisted and its now-rotated prongs latch into the receptacle. To unlatch the plug, the rotation is reversed. The locking coupling makes for a very reliable connection in commercial and industrial settings.

Like non-locking connectors, these come in a variety of standardized configurations and follow the same general naming scheme except that they all begin with an L for locking. Once again, the connector families are designed so that 120 V connectors , 208/240 V connectors, and various other, higher-voltage connectors can not be accidentally intermated.

Stage pin connectors

A stage pin connector
Stage pin connector
A stage pin connector is a standard cable type for theatrical lighting in North America.-Uses:...

(SPC), or grounded stage pin (GSP), is a connector used primarily in the theatre
Theatre
Theatre is a collaborative form of fine art that uses live performers to present the experience of a real or imagined event before a live audience in a specific place. The performers may communicate this experience to the audience through combinations of gesture, speech, song, music or dance...

 industry for stage lighting
Stage lighting instrument
Stage lighting instruments are used in stage lighting to illuminate theatrical productions, concerts, and other performances taking place in live performance venues. They are also used to light television studios and sound stages.Many stagecraft terms vary between the United States and the United...

 applications in the United States. Stage pin connectors are generally used for conducting dimmed power from a dimmer
Dimmer
Dimmers are devices used to vary the brightness of a light. By decreasing or increasing the RMS voltage and, hence, the mean power to the lamp, it is possible to vary the intensity of the light output...

 to stage lighting
Stage lighting
Modern stage lighting is a flexible tool in the production of theatre, dance, opera and other performance arts. Several different types of stage lighting instruments are used in the pursuit of the various principles or goals of lighting. Stage lighting has grown considerably in recent years...

 instruments, although occasionally they can power other equipment.

The primary advantage of the stage pin connector over the NEMA 5-15 connector (commonly known as an Edison connector in the theatre industry) is its increased durability and resistance to damage due to its more robust construction and the ability to compensate for wear with a pin splitter. Having a distinct connector designated for dimmable power also helps prevent confusion of dimmed and non-dimmed circuits which could lead to equipment damage. Even the smallest stage pin connectors are rated for 20 A, which translates to 2.4 kW at 120 V, compared to the 15 A and 1.8 kW of the NEMA 5-15. In applications where cables are on the floor, the low profile of the connector allows for connections that are only slightly higher than the cables they connect.

Australia and New Zealand

In Australia, New Zealand and some pacific islands, a different standard is used. The plugs and sockets are manufactured by Clipsal (Australia) and PDL (New Zealand) respectively. The most common is arguably the 32 A version of the Clipsal 56 series, named after its IP 56 rating. Also available are metal-clad and the 66 series and some European CEE standard outlets. The 56 series only allows metal-clad housings for 50 A and above, while the 66 series allows plastic housings with interlocks (cannot mate or separate some interlocking plugs with the power on) however it has a different pin configuration (AS3123).

Multiple pin version are available, 3 pins for single phase in 10, 20 and 32 A, 4 pins for 3 phase motors that do not require neutral connection in 10, 20, 32, 40, 50 and 60 A and 5 pins for equipment and distribution boards that require neutral and earth. 6 and 7 pin versions are also available in 10 and 20 A in 56 series and 50, 63 and 80 A in 66 series with extra control pins. Since neutral is the central pin, 4 pin plugs will fit 5 pin sockets, but the same does not hold for 3 pin plugs. While all residential Australian sockets will accept plugs of a lower rating, apparently only 32, 40 and 50 A industrial sockets of the same series will accept plugs of lower ratings, but 10 and 20 A are different again. For this reason it is prudent to check exactly which type of connector in terms of number of pins and current. Adaptor leads and boards are also quite common, however they can easily add up to thousands of dollars.

See also

  • Domestic AC power plugs and sockets
    Domestic AC power plugs and sockets
    AC power plugs and sockets are devices for removably connecting electrically operated devices to the power supply. Electrical plugs and sockets differ by country in rating, shape, size and type of connectors...

  • Double insulated
  • Electricity
    Electricity
    Electricity is a general term encompassing a variety of phenomena resulting from the presence and flow of electric charge. These include many easily recognizable phenomena, such as lightning, static electricity, and the flow of electrical current in an electrical wire...

  • Electrical power
    Electric power
    Electric power is the rate at which electric energy is transferred by an electric circuit. The SI unit of power is the watt.-Circuits:Electric power, like mechanical power, is represented by the letter P in electrical equations...

  • Ground and neutral
    Ground and neutral
    Since the neutral point of an electrical supply system is often connected to earth ground, ground and neutral are closely related. Under certain conditions, a conductor used to connect to a system neutral is also used for grounding of equipment and structures...

  • Protective multiple earthing

External links

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