Hydraulic press
Encyclopedia
A hydraulic is a machine (see machine press
Machine press
A machine press, commonly shortened to press, is a machine tool that changes the shape of a workpiece.-Servomechanism:A servomechanism press, also known as a servo press or a electro press, is a press driven by an AC servo motor. The torque produced is converted to a linear force via a ball screw....

) using a hydraulic cylinder
Hydraulic cylinder
A Hydraulic cylinder is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in engineering vehicles.- Operation :...

 to generate a compressive force. It uses the hydraulic equivalenta mechanical lever
Lever
In physics, a lever is a rigid object that is used with an appropriate fulcrum or pivot point to either multiply the mechanical force that can be applied to another object or resistance force , or multiply the distance and speed at which the opposite end of the rigid object travels.This leverage...

, and was also known as a Bramah press after the inventor, Joseph Bramah
Joseph Bramah
Joseph Bramah , born Stainborough Lane Farm, Wentworth, Yorkshire, England, was an inventor and locksmith. He is best known for having invented the hydraulic press...

, of England. He invented and was issued a patent on this press in 1795. As Bramah (who is also known for his development of the flush toilet) installed toilets, he studied the existing literature on the motion of fluids and put this knowledge into the development of the press.

Principle

The hydraulic press depends on Pascal's principle: the pressure
Pressure
Pressure is the force per unit area applied in a direction perpendicular to the surface of an object. Gauge pressure is the pressure relative to the local atmospheric or ambient pressure.- Definition :...

 throughout a closed system is constant. One part of the system is a piston
Piston
A piston is a component of reciprocating engines, reciprocating pumps, gas compressors and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from...

 acting as a pump, with a modest mechanical force acting on a small cross-sectional area; the other part is a piston with a larger area which generates a correspondingly large mechanical force. Only small-diameter tubing
Tubing
Tubing may refer to:* Tubing , flexible hose or pipe * Tubing , the act of riding an inner tube* Structural tubing* Plumbing tube used in domestic water systems* Inserting a tube* Brass instrument tubing...

 (which more easily resists pressure) is needed if the pump is separated from the press cylinder.

Pascal's law: Pressure on a confined fluid is transmitted undiminished and acts with equal force on equal areas and at 90 degrees to the container wall.

A fluid, such as oil
Oil
An oil is any substance that is liquid at ambient temperatures and does not mix with water but may mix with other oils and organic solvents. This general definition includes vegetable oils, volatile essential oils, petrochemical oils, and synthetic oils....

, is displaced when either piston is pushed inward. The small piston, for a given distance of movement, displaces a smaller amount of volume
Volume
Volume is the quantity of three-dimensional space enclosed by some closed boundary, for example, the space that a substance or shape occupies or contains....

 than the large piston, which is proportional to the ratio of areas of the heads of the pistons. Therefore, the small piston must be moved a large distance to get the large piston to move significantly. The distance the large piston will move is the distance that the small piston is moved divided by the ratio of the areas of the heads of the pistons. This is how energy
Energy
In physics, energy is an indirectly observed quantity. It is often understood as the ability a physical system has to do work on other physical systems...

, in the form of work
Mechanical work
In physics, work is a scalar quantity that can be described as the product of a force times the distance through which it acts, and it is called the work of the force. Only the component of a force in the direction of the movement of its point of application does work...

 in this case, is conserved and the Law of Conservation of Energy is satisfied. Work is force times distance, and since the force is increased on the larger piston, the distance the force is applied over must be decreased.

The pressurized fluid used, if not generated locally by a hand or mechanically-powered pump, can be obtained by opening a valve which is connected to a hydraulic accumulator
Hydraulic accumulator
A 'hydraulic accumulator' is an energy storage device. It is a pressure storage reservoir in which a non-compressible hydraulic fluid is held under pressure by an external source. That external source can be a spring, a raised weight, or a compressed gas...

 or a continuously-running pump whose pressure is regulated by a relief valve
Relief valve
The relief valve is a type of valve used to control or limit the pressure in a system or vessel which can build up by a process upset, instrument or equipment failure, or fire....

. When it is desired to generate more force than the available pressure would allow, or use smaller, higher-pressure cylinders to save size and weight, a hydraulic intensifier
Hydraulic intensifier
A hydraulic intensifier is a hydraulic machine for transforming hydraulic power at low pressure into a reduced volume at higher pressure.Such a machine may be constructed by mechanically connecting two pistons, each working in a separate cylinder of a different diameter. As the pistons are...

 can be used to increase the pressure acting on the press cylinder.

When the pressure on the press cylinder is released (the fluid returning to a reservoir), the force created in the press is reduced to a low value (which depends on the friction
Friction
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and/or material elements sliding against each other. There are several types of friction:...

of the cylinder's seals. The main piston does not retract to its original position unless an additional mechanism is employed.

External links

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