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Furfural



 
 
The chemical compound
Chemical compound

A chemical compound is a Chemical substance consisting of two or more different chemical element Chemical bond together in a fixed mass ratio that can be split into simpler substances....
 furfural is an industrial chemical derived from a variety of agricultural
Agriculture

Agriculture refers to the production of food and goods through farming and forestry. Agriculture was the key development that led to the rise of civilization, with the animal husbandry of domestication animals and plants creating food surpluses that enabled the development of more Population density and Social stratification societies....
 byproducts, including corncobs
Maize

Maize , known as corn in some countries, is a cereal domesticated in Mesoamerica and subsequently spread throughout the American continents....
, oat
Oat

The common oat is a species of Cereal Agriculture for its seed, which is known by the same name . While oats are suitable for human consumption as oatmeal and rolled oats, one of the most common uses is as livestock feed....
 and wheat
Wheat

Wheat , is a worldwide cultivated Poaceae from the Levant region of the Middle East. Globally, after maize, wheat is the second most-produced food among the cereal just above rice....
 bran
Bran

Bran is the hard outer layer of grain and consists of combined aleurone and pericarp. Along with cereal germ, it is an integral part of whole grains, and is often produced as a by-product of milling in the production of refined grains....
, and sawdust
Sawdust

File:Saw dust .jpgSawdust is composed of fine particles of wood. This material is produced from cutting with a saw, hence its name. It has a variety of practical uses, including serving as a mulch, or as an alternative to clay cat litter, or as a fuel, or for the manufacture of particleboard....
. The name furfural comes from the Latin
Latin

Latin is an Italic language, historically spoken in Latium and Ancient Rome. Through the Military history of the Roman Empire, Latin spread throughout the Mediterranean and a large part of Europe....
 word furfur, meaning bran, referring to its usual source.

Furfural is an aromatic aldehyde
Aldehyde

An aldehyde is an organic compound containing a terminal carbonyl group. This functional group, which consists of a carbon atom bonded to a hydrogen atom and double bond to an oxygen atom , is called the aldehyde group....
, with the ring structure shown at right. Its chemical formula
Chemical formula

A chemical formula is a way of expressing information about the atoms that constitute a particular chemical compound, and how the relationship between those atoms changes in chemical reactions....
 is C
Carbon

Carbon is a chemical element with chemical symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalence?making four electrons available to form covalent bond chemical bonds....
5 H
Hydrogen

Hydrogen is the chemical element with atomic number 1. It is represented by the chemical symbol H. At standard temperature and pressure, hydrogen is a colorless, odorless, nonmetallic, tasteless, highly combustion and explosive Diatomic molecule gas with the molecular formula H2....
4 O
Oxygen

Oxygen no O2 produced; 2) O2 produced, but absorbed in oceans & seabed rock; 3) O2 starts to gas out of the oceans, but is absorbed by land surfaces and formation of ozone layer; 4-5) O2 sinks filled and the gas accumulates]]...
2. In its pure state, it is a colorless oily liquid with the odor of almond
Almond

The Almond is a species of tree of the genus Prunus, belonging to the subfamily Prunoideae of the family Rosaceae and native to the Middle East....
s, but upon exposure to air it quickly becomes yellow.

ural was first isolated in 1832 by the German
Germany

Germany , officially the Federal Republic of Germany , is a country in Central Europe. It is bordered to the north by the North Sea, Denmark, and the Baltic Sea; to the east by Poland and the Czech Republic; to the south by Austria and Switzerland; and to the west by France, Luxembourg, Belgium, and the Netherlands....
 chemist
Chemist

A chemist is a scientist trained in the science of chemistry. Chemists study the composition of matter and its properties such as density, acidity, size and shape....
 Johann Wolfgang Döbereiner
Johann Wolfgang Döbereiner

Johann Wolfgang D?bereiner was a Germany Chemistry who is best known for work that foreshadowed the periodic law for the chemical elements....
, who formed a very small quantity of it as a byproduct of formic acid
Formic acid

Formic acid is the simplest carboxylic acid. Its formula is hydrogencarbonoxygenOH or CH2O2. It is an important intermediate in chemical synthesis and occurs naturally, most notably in the venom of bee and ant stingers....
 synthesis.






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Encyclopedia


The chemical compound
Chemical compound

A chemical compound is a Chemical substance consisting of two or more different chemical element Chemical bond together in a fixed mass ratio that can be split into simpler substances....
 furfural is an industrial chemical derived from a variety of agricultural
Agriculture

Agriculture refers to the production of food and goods through farming and forestry. Agriculture was the key development that led to the rise of civilization, with the animal husbandry of domestication animals and plants creating food surpluses that enabled the development of more Population density and Social stratification societies....
 byproducts, including corncobs
Maize

Maize , known as corn in some countries, is a cereal domesticated in Mesoamerica and subsequently spread throughout the American continents....
, oat
Oat

The common oat is a species of Cereal Agriculture for its seed, which is known by the same name . While oats are suitable for human consumption as oatmeal and rolled oats, one of the most common uses is as livestock feed....
 and wheat
Wheat

Wheat , is a worldwide cultivated Poaceae from the Levant region of the Middle East. Globally, after maize, wheat is the second most-produced food among the cereal just above rice....
 bran
Bran

Bran is the hard outer layer of grain and consists of combined aleurone and pericarp. Along with cereal germ, it is an integral part of whole grains, and is often produced as a by-product of milling in the production of refined grains....
, and sawdust
Sawdust

File:Saw dust .jpgSawdust is composed of fine particles of wood. This material is produced from cutting with a saw, hence its name. It has a variety of practical uses, including serving as a mulch, or as an alternative to clay cat litter, or as a fuel, or for the manufacture of particleboard....
. The name furfural comes from the Latin
Latin

Latin is an Italic language, historically spoken in Latium and Ancient Rome. Through the Military history of the Roman Empire, Latin spread throughout the Mediterranean and a large part of Europe....
 word furfur, meaning bran, referring to its usual source.

Furfural is an aromatic aldehyde
Aldehyde

An aldehyde is an organic compound containing a terminal carbonyl group. This functional group, which consists of a carbon atom bonded to a hydrogen atom and double bond to an oxygen atom , is called the aldehyde group....
, with the ring structure shown at right. Its chemical formula
Chemical formula

A chemical formula is a way of expressing information about the atoms that constitute a particular chemical compound, and how the relationship between those atoms changes in chemical reactions....
 is C
Carbon

Carbon is a chemical element with chemical symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalence?making four electrons available to form covalent bond chemical bonds....
5 H
Hydrogen

Hydrogen is the chemical element with atomic number 1. It is represented by the chemical symbol H. At standard temperature and pressure, hydrogen is a colorless, odorless, nonmetallic, tasteless, highly combustion and explosive Diatomic molecule gas with the molecular formula H2....
4 O
Oxygen

Oxygen no O2 produced; 2) O2 produced, but absorbed in oceans & seabed rock; 3) O2 starts to gas out of the oceans, but is absorbed by land surfaces and formation of ozone layer; 4-5) O2 sinks filled and the gas accumulates]]...
2. In its pure state, it is a colorless oily liquid with the odor of almond
Almond

The Almond is a species of tree of the genus Prunus, belonging to the subfamily Prunoideae of the family Rosaceae and native to the Middle East....
s, but upon exposure to air it quickly becomes yellow.

History

Furfural was first isolated in 1832 by the German
Germany

Germany , officially the Federal Republic of Germany , is a country in Central Europe. It is bordered to the north by the North Sea, Denmark, and the Baltic Sea; to the east by Poland and the Czech Republic; to the south by Austria and Switzerland; and to the west by France, Luxembourg, Belgium, and the Netherlands....
 chemist
Chemist

A chemist is a scientist trained in the science of chemistry. Chemists study the composition of matter and its properties such as density, acidity, size and shape....
 Johann Wolfgang Döbereiner
Johann Wolfgang Döbereiner

Johann Wolfgang D?bereiner was a Germany Chemistry who is best known for work that foreshadowed the periodic law for the chemical elements....
, who formed a very small quantity of it as a byproduct of formic acid
Formic acid

Formic acid is the simplest carboxylic acid. Its formula is hydrogencarbonoxygenOH or CH2O2. It is an important intermediate in chemical synthesis and occurs naturally, most notably in the venom of bee and ant stingers....
 synthesis. At the time, formic acid was formed by the distillation
Distillation

Distillation is a method of separation process mixtures based on differences in their Volatility in a boiling liquid mixture. Distillation is a unit operation, or a physical separation process, and not a chemical reaction....
 of dead ant
Ant

Ants are Eusociality insects of the family Formicidae, and along with the related wasps and bees, they belong to the order Hymenoptera. Ants evolution from wasp-like ancestors in the mid-Cretaceous period between 110 and 130 million years ago and Evolutionary radiation after the rise of flowering plants....
s, and Döbereiner's ant bodies probably contained some plant matter. In 1840, the Scottish
Scotland

conventional_long_name = ScotlandAlba|common_name= Scotland|image_flag = Flag of Scotland.svg|flag_width = 130px...
 chemist John Stenhouse
John Stenhouse

John Stenhouse was a Scottish chemist. In 1854, he invented one of the first practical respirators....
 found that the same chemical could be produced by distilling a wide variety of crop materials, including corn, oats, bran, and sawdust, with aqueous sulfuric acid
Sulfuric acid

Sulfuric acid, hydrogen2sulfuroxygen4, is a strong mineral acid. It is soluble in water at all concentrations. Sulfuric acid has many applications, and is one of the top products of the chemical industry....
, and he determined that this chemical had an empirical formula
Empirical formula

In chemistry, the empirical formula of a chemical compound is a complex expression of the relative numbers of each type of atom in it. An empirical formula makes references to isomerism, structure, or absolute number of atoms....
 of C5H4O2. In 1901, the German chemist Carl Harries
Carl Harries

Carl Dietrich Harries was a Germany Chemist. Carl Dietrich Harries was born in Luckenwalde, Germany. He received his doctorate in 1892. In 1900, he married Hertha von Siemens, daughter of the electrical genius Werner von Siemens, and the inventor of one of the earliest ozone generators....
 deduced furfural's structure.

Except for occasional use in perfume
Perfume

Perfume is a mixture of fragrant essential oils and aroma compounds, fixatives, and solvents used to give the human body, animals, objects, and living spaces a pleasant smell....
, furfural remained a relatively obscure chemical until 1922, when the Quaker Oats Company
Quaker Oats Company

The Quaker Oats Company is an United States food conglomerate based in Chicago, Illinois....
 began mass-producing it from oat hulls. Today, furfural is still produced from agricultural byproducts like sugarcane bagasse
Bagasse

Bagasse is the fibrous residue remaining after sugarcane or sorghum stalks are crushed to extract their juice and is currently used as a renewable resource in the manufacture of pulp and paper products and building materials....
 and corn
Corn

Corn may refer to:...
 cobs.

Properties

Furfural's physical properties are summarized in the table at right. Furfural dissolves readily in most polar organic
Organic chemistry

Organic chemistry is a discipline within chemistry which involves the science study of the structure, properties, composition, chemical reaction, and preparation of chemical compounds that contain carbon....
 solvents, but is only slightly soluble in either water
Water

Water is a common chemical substance that is essential for the survival of all known forms of life. In typical usage, water refers only to its liquid form or States of matter, but the substance also has a solid state, ice, and a gaseous state, water vapor or steam....
 or alkane
Alkane

Alkanes, also known as paraffins, are chemical compounds that consist only of the elements carbon and hydrogen , wherein these atoms are linked together exclusively by single bonds without any cyclic structure ....
s.

Chemically, furfural participates in the same kinds of reactions as other aldehydes and other aromatic compounds. The aromatic stability of furfural is not as great as in benzene
Benzene

Benzene, or benzol, is an organic compound chemical compound and a known carcinogen with the molecular formula Carbon6Hydrogen6....
, and furfural participates in hydrogenation
Hydrogenation

Hydrogenation is the chemical reaction that results from the addition of hydrogen . The process is usually employed to a redox or Saturation organic compounds....
 and other addition reaction
Addition reaction

An addition reaction, in organic chemistry, is in its simplest terms an organic reaction where two or more molecules combine to form a larger one....
s more readily than many other aromatics.

When heated above 250 °C, furfural decomposes into furan
Furan

Furan, also known as furane and furfuran, is a Heterocyclic compound organic compound. It is typically derived by the thermal decomposition of pentose-containing materials, cellulosic solids especially pine-wood....
 and carbon monoxide
Carbon monoxide

Carbon monoxide, with the chemical formula CO, is a colorless and odorless, tasteless, yet highly toxic gas. Its molecules consist of one carbon atom covalent bond to one oxygen atom....
, sometimes explosively.

When heated in the presence of acids, furfural irreversibly solidifies into a hard thermosetting resin
Resin

Resin is a hydrocarbon secretion of many plants, particularly Pinophyta. It is valued for its chemical constituents and uses, such as varnishes and adhesives, as an important source of raw materials for organic synthesis, or for incense and perfume....
.

Production

Many plant materials contain the polysaccharide
Polysaccharide

Polysaccharides are relatively complex carbohydrates. They are polymers made up of many monosaccharides joined together by glycosidic bonds. They are therefore very large, often branched, macromolecules....
 hemicellulose
Hemicellulose

A hemicellulose can be any of several heteropolymers present in almost all plant cell walls along with cellulose. While cellulose is crystalline, strong, and resistant to hydrolysis, hemicellulose has a random, amorphous structure with little strength....
, a polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
 of sugar
Sugar

Sugar is a class of edible crystalline substances, mainly sucrose, lactose, and fructose. Human taste buds interpret its flavor as sweet. Sugar as a basic food carbohydrate primarily comes from sugar cane and from sugar beet, but also appears in fruit, honey, sorghum, sugar maple , and in many other sources....
s containing five carbon atoms each. When heated with sulfuric acid, hemicellulose undergoes hydrolysis
Hydrolysis

Hydrolysis is a chemical reaction during which one or more water are split into hydrogen and hydroxide ions which may go on to participate in further reactions....
 to yield these sugars, principally xylose
Xylose

Xylose, or wood sugar, is an aldopentose — a monosaccharide containing five carbon atoms and including an aldehyde functional group. It has chemical formula 5105....
. Under the same conditions of heat and acid, xylose and other five carbon sugars undergo dehydration, losing three water molecules to become furfural:

C5H10O5
Xylose

Xylose, or wood sugar, is an aldopentose — a monosaccharide containing five carbon atoms and including an aldehyde functional group. It has chemical formula 5105....
 ? C5H4O2 + 3 H2O
Water

Water is a common chemical substance that is essential for the survival of all known forms of life. In typical usage, water refers only to its liquid form or States of matter, but the substance also has a solid state, ice, and a gaseous state, water vapor or steam....


For crop residue feedstocks, about 10% of the mass of the original plant matter can be recovered as furfural. Furfural and water evaporate together from the reaction mixture, and separate upon condensation.

Global total capacity of production is about 450,000 ton. China
China

China is a Culture of China, an ancient civilization, and, depending on perspective, a national or multinational entity extending over a large area in East Asia....
 is the biggest supplier of this product and they have about a half of global capacity.

In the laboratory, synthesis of furfural from corn cobs takes place by reflux
Reflux

Reflux is a technique involving the condensation of vapors and the return of this condensate to the system from which it originated. It is used in industrial and laboratory distillations....
 with dilute sulfuric acid
Sulfuric acid

Sulfuric acid, hydrogen2sulfuroxygen4, is a strong mineral acid. It is soluble in water at all concentrations. Sulfuric acid has many applications, and is one of the top products of the chemical industry....
 .

Uses

Furfural is used as a solvent
Solvent

A solvent is a liquid or gas that dissolves a solid, liquid, or gaseous solute, resulting in a solution.The most common solvent in everyday life is water....
 in petrochemical
Petrochemical

Petrochemicals are chemical products made from raw materials of petroleum or other hydrocarbon origin. Although some of the chemical compounds that originate from petroleum may also be derived from coal and natural gas, petroleum is the major source....
 refining
Refining

Refining is the process of purification of a chemical compound. The term is usually used of a natural resource that is almost in a usable form, but which is more useful in its pure form....
 to extract diene
Diene

Dienes or diolefins are hydrocarbons which contain two covalent bond. Dienes are intermediate between alkenes and polyenes....
s (which are used to make synthetic rubber
Rubber

Natural rubber is an elastomer?an Elasticity_ hydrocarbon polymer?that was originally derived from a milky colloidal suspension, or latex , found in the sap of some plants....
) from other hydrocarbon
Hydrocarbon

In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. With relation to chemical terminology, aromatic hydrocarbons or arenes, alkanes, alkenes and alkyne-based compounds composed entirely of carbon or hydrogen are referred to as "pure" hydrocarbons, whereas other hydrocarbons with bonded com...
s.

Furfural, as well as its derivative furfuryl alcohol
Furfuryl alcohol

Furfuryl alcohol, also called 2-furylmethanol or 2-furancarbinol, is an organic compound containing a furan substitited with a hydroxymethyl group....
, can be used either by themselves or in together with phenol
Phenol

Phenol, also known as carbolic acid, is a toxic, white crystalline solid with a sweet tarry odor, commonly referred to as a "hospital smell"....
, acetone
Acetone

Acetone is the organic compound with the chemical formula OC2. This colorless, mobile, flammable liquid is the simplest example of the ketones....
, or urea
Urea

Urea is an organic compound with the chemical formula 2carbonoxygen.Urea is also known by the International Nonproprietary Name carbamide, as established by the World Health Organization....
 to make solid resins. Such resins are used in making fiberglass
Fiberglass

Fiberglass, , is material made from extremely fine fibers of glass. It is used as a reinforcing agent for many polymer products; the resulting composite material, properly known as fiber-reinforced polymer or glass-reinforced plastic , is called "fiberglass" in popular usage....
, some aircraft
Aircraft

An aircraft is a vehicle which is able to flight by being supported by the air, or in general, the atmosphere, of a planet. Examples include balloons, airplanes and helicopters....
 components, and automotive brake
Brake

A brake is a device for applying a force against the friction of the road, slowing or stopping the motion of a machine or vehicle, or alternatively a device to restrain it from starting to move again....
s.

Furfural is also used as a chemical intermediate in the production of the solvents furan
Furan

Furan, also known as furane and furfuran, is a Heterocyclic compound organic compound. It is typically derived by the thermal decomposition of pentose-containing materials, cellulosic solids especially pine-wood....
 and tetrahydrofuran
Tetrahydrofuran

Tetrahydrofuran is a colorless, water-miscible organic liquid with low-viscosity at "room" temperature and pressure . It is a Heterocyclic compound compound with a chemical formula C4H8O, and is the fully Hydrogenation analog of the aromatic organic compound furan....
. Hydroxymethylfurfural
Hydroxymethylfurfural

Hydroxymethylfurfural, HMF or 5-furfural is an aldehyde and a furan compound formed during the thermal decomposition of sugars and carbohydrates....
 has been identified in a wide variety of heat processed foods.

Safety

When ingested or inhaled, furfural can cause intoxication
Intoxication

Intoxication is the state of being affected by one or more Psychoactive drug. It can also refer to the effects caused by the ingestion of poison or by the overconsumption of normally harmless substances....
, including euphoria
Euphoria (emotion)

Euphoria is medically recognized as an emotional and mental state defined as a sense of great happiness and quality_of_life. Technically, euphoria is an affect , but the term is often colloquially used to define emotion as an intense, Wiktionary:transcendent happiness combined with an overwhelming sense of well-being....
, headache
Headache

In medicine a headache or wiktionary:cephalalgia is a symptom of a number of different conditions of the head and sometimes neck. Some of the causes are benign while others are medical emergencies....
, dizziness
Dizziness

Dizziness describes a number of subjective symptoms, which the patient may describe as feelings of lightheadedness, floating, wooziness, giddiness, confusion, disorientation or loss of balance....
, nausea
Nausea

Nausea is the sensation of unease and discomfort in the stomach with an urge to vomit....
, and eventual unconsciousness and death due to respiratory failure. Contact with furfural irritates the skin
Skin

The skin is the outer covering of the body, also known as the epidermis. It is the largest organ of the integumentary system made up of multiple layers of epithelial biological tissue, and guards the underlying muscles, bones, ligaments and organ s....
 and respiratory tract
Respiratory tract

In humans the respiratory tract is the part of the anatomy that has to do with the process of Respiration .The respiratory tract is divided into 3 segments:...
 and can cause the lung
Lung

The lung is the essential respiration organ in air-breathing animals, including most tetrapods, a few fish and a few snails. In mammals and the more complex life forms, the two lungs are located in the chest on either side of the heart....
s to fill with fluid.

Chronic skin exposure can lead to a skin allergy
Allergy

Allergy is a Disorder of the immune system often also referred to as atopy. Allergic reactions occur to Natural environmental substances known as allergens; these reactions are Acquired disorder, predictable and rapid....
 to the substance, as well as an unusual susceptibility to sunburn
SunBurn

SunBurn is a regional event held in Florida. Although SunBurn has its roots in the annual Burning Man festival in Nevada, it is not an official Burning Man event, because the organizers of SunBurn do not condone the direction that the Burning Man Organization has taken over the years....
. In toxicity studies, furfural has led to tumor
Tumor

A tumor or tumour is the name for a swelling or lesion formed by an abnormal growth of cells . Tumor is not synonymous with cancer. A tumor can be Benign neoplasm, Carcinoma in situ or malignant, whereas cancer is by definition malignant....
s, mutation
Mutation

In biology, mutations are changes to the nucleotide sequence of the genetic material of an organism. Mutations can be caused by copying errors in the genetic material during cell division, by exposure to ultraviolet or ionizing radiation, chemical mutagens, or virus , or can be induced by the organism, itself, by cellular processes such as s...
s, and liver
Liver

The liver is a vital organ present in vertebrates and some other animals; it has a wide range of functions, a few of which are detoxification, protein synthesis, and production of biochemicals necessary for digestion....
 and kidney
Kidney

The kidneys are Organ that have numerous biological roles. Their primary role is to maintain the homeostasis balance of bodily fluids by filtering and secreting Metabolomics#Metabolitess and minerals from the blood and excreting them, along with water , as urine....
 damage in animals.