Electroforming
Overview
 
Electroforming is a metal forming process that forms thin parts through the electroplating
Electroplating
Electroplating is a plating process in which metal ions in a solution are moved by an electric field to coat an electrode. The process uses electrical current to reduce cations of a desired material from a solution and coat a conductive object with a thin layer of the material, such as a metal...

 process. The part is produced by plating
Plating
Plating is a surface covering in which a metal is deposited on a conductive surface. Plating has been done for hundreds of years, but it is also critical for modern technology...

 a metal skin onto a base form, known as a mandrel
Mandrel
A mandrel is one of the following:* an object used to shape machined work.* a tool component that grips or clamps materials to be machined.* a tool component that can be used to grip other moving tool components.- Variants :...

, which is removed after plating. This process differs from electroplating in that the plating is much thicker and can exist as a self-supporting structure when the mandrel is removed.

In recent years, due to its ability to replicate a mandrel surface precisely atom-by-atom with practically no loss of fidelity, electroforming has taken on new importance in the fabrication of micro and nano scale metallic devices and in producing precision injection molds with micro and nano scale feature for production of nonmetallic micromolded objects.
In the basic electroforming process, an electrolytic bath is used to deposit nickel or other electroplatable metal onto a conductive patterned surface, such as glass or stainless steel.
 
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