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Elastomer

 

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Elastomer



 
 
An elastomer is a polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
 with the property of elasticity
Elasticity

Elasticity may refer to:*Elasticity , continuum mechanics of bodies which deform reversibly under stressVarious uses are derived from this physical sense of the term, especially in economics:...
. The term, which is derived from elastic polymer, is often used interchangeably with the term rubber
Rubber

Natural rubber is an elastomer?an Elasticity_ hydrocarbon polymer?that was originally derived from a milky colloidal suspension, or latex , found in the sap of some plants....
, and is preferred when referring to vulcanisates
Vulcanization

Vulcanization refers to a specific curing process of rubber involving high heat and the addition of sulfur or other equivalent curatives. It is a chemical process in which polymer molecules are linked to other polymer molecules by atomic bridges composed of sulfur atoms or carbon to carbon bonds....
. Each of the monomer
Monomer

A monomer is a small molecule that may become Chemistry chemical bonding to other monomers to form a polymer....
s which link to form the polymer is usually made of carbon, hydrogen, oxygen and/or silicon. Elastomers are amorphous polymers existing above their glass transition temperature
Glass transition temperature

The Glass transition temperature, Tg, is the temperature at which an amorphous solid, such as glass or a polymer, becomes wikt:brittle on cooling, or soft on heating....
, so that considerable segmental motion is possible.






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Encyclopedia


An elastomer is a polymer
Polymer

A polymer is a large molecule composed of repeating structural units typically connected by covalent chemical bonds. While polymer in popular usage suggests plastic, the term actually refers to a large class of natural and synthetic materials with a variety of properties....
 with the property of elasticity
Elasticity

Elasticity may refer to:*Elasticity , continuum mechanics of bodies which deform reversibly under stressVarious uses are derived from this physical sense of the term, especially in economics:...
. The term, which is derived from elastic polymer, is often used interchangeably with the term rubber
Rubber

Natural rubber is an elastomer?an Elasticity_ hydrocarbon polymer?that was originally derived from a milky colloidal suspension, or latex , found in the sap of some plants....
, and is preferred when referring to vulcanisates
Vulcanization

Vulcanization refers to a specific curing process of rubber involving high heat and the addition of sulfur or other equivalent curatives. It is a chemical process in which polymer molecules are linked to other polymer molecules by atomic bridges composed of sulfur atoms or carbon to carbon bonds....
. Each of the monomer
Monomer

A monomer is a small molecule that may become Chemistry chemical bonding to other monomers to form a polymer....
s which link to form the polymer is usually made of carbon, hydrogen, oxygen and/or silicon. Elastomers are amorphous polymers existing above their glass transition temperature
Glass transition temperature

The Glass transition temperature, Tg, is the temperature at which an amorphous solid, such as glass or a polymer, becomes wikt:brittle on cooling, or soft on heating....
, so that considerable segmental motion is possible. At ambient temperatures rubbers are thus relatively soft (E
Young's modulus

In solid mechanics, Young's modulus is a measure of the stiffness of an isotropic elastic material. It is also known as the Young modulus, modulus of elasticity, elastic modulus or tensile modulus....
~3MPa) and deformable. Their primary uses are for seal
Seal (mechanical)

A mechanical seal is a device which helps join systems or mechanisms together by preventing leakage , containing pressure, or excluding contamination....
s, adhesive
Adhesive

Adhesive or glue is a compound in a liquid or semi-liquid state that adhesion or bonds items together. Adhesives may come from either natural or Chemical synthesis sources....
s and molded flexible parts.

Background

Elastomers are usually thermosets (requiring vulcanization
Vulcanization

Vulcanization refers to a specific curing process of rubber involving high heat and the addition of sulfur or other equivalent curatives. It is a chemical process in which polymer molecules are linked to other polymer molecules by atomic bridges composed of sulfur atoms or carbon to carbon bonds....
) but may also be thermoplastic
Thermoplastic

A thermoplastic is a polymer that turns to a liquid when heated and freezes to a very glassy state when cooled sufficiently. Most thermoplastics are high-molecular mass polymers whose Chain s associate through weak Van der Waals forces ; stronger dipole interactions and hydrogen bonding ; or even stacking of aromatic rings ....
 (see thermoplastic elastomer
Thermoplastic elastomer

Thermoplastic elastomers , sometimes referred to as thermoplastic rubbers, are a class of copolymers or a physical mix of polymers which consist of materials with both thermoplastic and elastomeric properties....
). The long polymer chains cross-link
Cross-link

Cross-links are bonds that link one polymer chain to another. They can be covalent bonds or ionic bonds. "Polymer chains" can refer to synthetic polymers or natural polymers ....
 during curing. The molecular structure of elastomers can be imagined as a 'spaghetti and meatball' structure, with the meatballs signifying cross-links. The elasticity is derived from the ability of the long chains to reconfigure themselves to distribute an applied stress. The covalent cross-linkages ensure that the elastomer will return to its original configuration when the stress is removed. As a result of this extreme flexibility, elastomers can reversibly extend from 5-700%, depending on the specific material. Without the cross-linkages or with short, uneasily reconfigured chains, the applied stress would result in a permanent deformation.

Temperature effects are also present in the demonstrated elasticity of a polymer. Elastomers that have cooled to a glassy or crystalline phase will have less mobile chains, and consequentially less elasticity, than those manipulated at temperatures higher than the glass transition temperature of the polymer.

It is also possible for a polymer to exhibit elasticity that is not due to covalent cross-links, but instead for thermodynamic reasons.

Mathematic justifications


Using the laws of thermodynamics, stress definitions and polymer characteristics (complete derivation in [1], pages103-105), we find ideal stress behavior:

where is the number of chain segments per unit volume, is Boltzmann's Constant, is temperature, and is distortion in the 1 direction.

These findings are accurate for values of up to approximately 400% strain. At this point, alignment between stretched chains begins to result in crystallization from noncovalent bonding
Noncovalent bonding

A noncovalent bond is a type of chemical bond, typically between macromolecules, that does not involve the sharing of pairs of electrons, but rather involves more dispersed variations of electromagnetic interactions....
.

While Young's Modulus
Young's modulus

In solid mechanics, Young's modulus is a measure of the stiffness of an isotropic elastic material. It is also known as the Young modulus, modulus of elasticity, elastic modulus or tensile modulus....
 does not exist for elastomers due to the nonlinear nature of the stress-strain relationship, a "secant modulus" can be found at a particular strain.

Examples of elastomers


Unsaturated rubbers that can be cured by sulfur vulcanization:
  • Natural Rubber
    Rubber

    Natural rubber is an elastomer?an Elasticity_ hydrocarbon polymer?that was originally derived from a milky colloidal suspension, or latex , found in the sap of some plants....
     (NR)
  • Synthetic Polyisoprene (IR)
  • Butyl rubber
    Butyl rubber

    Butyl rubber—also known as polyisobutylene and PIB n is a synthetic rubber, a homopolymer of isobutylene. Polyisobutylene is produced by polymerization of about 98% of isobutylene with about 2% of isoprene....
     (copolymer of isobutylene
    Isobutylene

    Isobutylene is a hydrocarbon of significant industrial importance. It is a four-carbon branched alkene , one of the four isomers of butylene. At standard temperature and pressure it is a colorless flammable gas....
     and isoprene
    Isoprene

    Isoprene is a common synonym for the chemical compound 2-methyl-1,3-butadiene. It is commonly used in industry, is an important biological material, and can be a harmful environmental pollutant and toxicant when present in excess quantities....
    , IIR)
    • Halogenated
      Halogenation

      Halogenation is a chemical reaction that incorporates a halogen atom into a molecule. More specific descriptions exist that specify the type of halogen: fluorination, chlorination, bromination, and iodination....
       butyl rubbers (Chloro Butyl Rubber: CIIR; Bromo Butyl Rubber: BIIR)
  • Polybutadiene
    Polybutadiene

    Polybutadiene is a synthetic rubber that is a polymer formed from the polymerization of the monomer 1,3-butadiene. It has a high resistance to wear and is used especially in the Tire manufacturing of tires....
     (BR)
  • Styrene-butadiene
    Styrene-butadiene

    Styrene-Butadiene or Styrene-Butadiene-Rubber is a synthetic rubber copolymer consisting of styrene and butadiene. It has good Wear#Abrasive wear resistance and good aging stability when protected by additives, and is widely used in car tires, where it is blended with natural rubber....
     Rubber (copolymer of polystyrene and polybutadiene, SBR)
  • Nitrile Rubber
    Nitrile rubber

    Nitrile rubber, or Buna-N, is a synthetic rubber copolymer of acrylonitrile and butadiene. Some trade names are: Nipol, Krynac and Europrene....
     (copolymer of polybutadiene and acrylonitrile
    Acrylonitrile

    Acrylonitrile is the chemical compound with the formula CH2CHCN. This pungent-smelling colorless liquid often appears yellow due to impurities....
    , NBR), also called Buna N rubbers
    Plastic

    Plastic is the general common term for a wide range of synthetic or semisynthetic organic chemistry solid materials suitable for the manufacture of industrial products....
    • Hydrogenated
      Hydrogenation

      Hydrogenation is the chemical reaction that results from the addition of hydrogen . The process is usually employed to a redox or Saturation organic compounds....
       Nitrile Rubbers (HNBR) Therban and Zetpol
  • Chloroprene
    Chloroprene

    Chloroprene is the common name for the organic compound 2-chloro-1,3-butadiene, which has the chemical formula CH2=CCl-CH=CH2....
     Rubber (CR), polychloroprene, Neoprene
    Neoprene

    Neoprene or polychloroprene is a family of synthetic rubbers that are produced by polymerization of chloroprene. It is used in a wide variety of applications, such as in wetsuits, laptop sleeves, orthopedic braces , electricity electrical insulation, and automobile fan belt s....
    , Baypren etc.
(Note that unsaturated rubbers can also be cured by non-sulfur vulcanization if desired).

Saturated Rubbers that cannot be cured by sulfur vulcanization:
  • EPM (ethylene propylene rubber
    Ethylene propylene rubber

    Ethylene propylene rubber is an electrical insulation used for high voltage power cable. It has improved thermal characteristics over more traditional cables, such as cross-linked polyethylene, enabling a smaller cross sectional area for the same load carrying capacity....
    , a copolymer of ethylene
    Ethylene

    Ethylene is the chemical compound with the formula C2H4. It is the simplest alkene. Because it contains a carbon-carbon double bond, ethylene is called an unsaturated hydrocarbon or an olefin....
     and propylene
    Propylene

    Propene, also known as propylene, is an saturation organic chemistry having the chemical formula Carbon3Hydrogen6. It has one covalent bond, and is the second simplest member of the alkene class of hydrocarbons, and it is also second in natural abundance....
    ) and EPDM rubber
    EPDM rubber

    EPDM rubber is an elastomer which is characterized by wide range of applications.The E refers to Ethylene, P to Propylene, D to diene and M refers to its classification in ASTM standard D-1418....
     (ethylene propylene diene rubber, a terpolymer of ethylene, propylene and a diene
    Diene

    Dienes or diolefins are hydrocarbons which contain two covalent bond. Dienes are intermediate between alkenes and polyenes....
    -component)
  • Epichlorohydrin
    Epichlorohydrin

    Epichlorohydrin is an organochlorine compound and an epoxide. This a colorless liquid with a pungent, garlic-like odor is insoluble in water, but miscibility with most polar organic solvents....
     rubber (ECO)
  • Polyacrylic rubber (ACM, ABR)
  • Silicone rubber
    Silicone rubber

    Silicone rubber is a polymer that has a "backbone" of silicon-oxygen linkages, the same bond that is found in quartz, glass and sand. Normally, heat is required to Vulcanization the silicone rubber; this is normally carried out in a two stage process at the point of manufacture into the desired shape, and then in a prolonged post-cure proces...
     (SI, Q, VMQ)
  • Fluorosilicone Rubber (FVMQ)
  • Fluoroelastomers (FKM
    FKM

    FKM is the designation for about 80% of fluoroelastomers as defined in ASTM D1418. Other fluorinated elastomers are fluorocarbon elastomers and tetrafluoro ethylene/propylene rubbers ....
    , and FEPM) Viton
    Viton

    Viton is a brand of synthetic rubber and fluoropolymer elastomer commonly used in O-rings and other Molding or Plastics extrusion goods. The name is a registered trademark of ....
    , Tecnoflon
    Tecnoflon

    Tecnoflon is the brand of fluoroelastomers and perfluoroelastomers manufactured by Solvay Solexis . The Tecnoflon line of fluoroelastomers includes copolymers , terpolymers , peroxide cured , low temperature , Very low Temperature grades and base resistant FKM types....
    , Fluorel, Aflas and Dai-El
  • Perfluoroelastomers (FFKM) Tecnoflon
    Tecnoflon

    Tecnoflon is the brand of fluoroelastomers and perfluoroelastomers manufactured by Solvay Solexis . The Tecnoflon line of fluoroelastomers includes copolymers , terpolymers , peroxide cured , low temperature , Very low Temperature grades and base resistant FKM types....
     PFR, Kalrez
    Kalrez

    Kalrez is a registered trademark of DuPont. These parts are based on perfluoroelastomeric material which is compounded and moulded into O-rings, gaskets, and speciality parts....
    , Chemraz, Perlast
  • Polyether Block Amides (PEBA)
  • Chlorosulfonated Polyethylene (CSM), (Hypalon)
  • Ethylene-vinyl acetate
    Ethylene-vinyl acetate

    Ethylene vinyl acetate is the heteropolymer of ethylene and vinyl acetate. The weight percent vinyl acetate usually varies from 10 to 40%, with the remainder being ethylene....
     (EVA)


Various other types of elastomers:
  • Thermoplastic elastomer
    Thermoplastic elastomer

    Thermoplastic elastomers , sometimes referred to as thermoplastic rubbers, are a class of copolymers or a physical mix of polymers which consist of materials with both thermoplastic and elastomeric properties....
    s (TPE), for example Elastron, etc.
  • Thermoplastic Vulcanizates (TPV), for example Santoprene TPV
  • Thermoplastic Polyurethane
    Polyurethane

    A polyurethane, commonly abbreviated PU, is any polymer consisting of a chain of organic chemistry units joined by carbamate links. Polyurethane polymers are formed by reacting a monomer containing at least two isocyanate functional groups with another monomer containing at least two alcohol groups in the presence of a catalyst....
     (TPU)
  • Thermoplastic Olefins (TPO)
  • The protein
    Protein

    Proteins are organic compounds made of amino acids arranged in a linear chain and joined together by peptide bonds between the carboxyl and amino groups of adjacent amino acid Residue ....
    s resilin
    Resilin

    Resilin is an elastomeric protein found in many arthropods. As of 2005 it is the most efficient elastic protein known . The elastic efficiency of the resilin isolated from locust tendon has been reported to be 97 % ....
     and elastin
    Elastin

    Elastin is a protein in connective tissue that is Elasticity and allows many tissues in the body to resume their shape after stretching or contracting....
  • Polysulfide
    Polysulfide

    Polysulfides are a class of chemical compounds containing chains of sulfur atoms. In their simplest form, polysulfides are anions with the general formula Sn2- and the structure -SSn-2S-....
     Rubber


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