Duple Metsec
Encyclopedia
Duple Metsec is a former bus bodywork builder based in West Midlands
West Midlands (county)
The West Midlands is a metropolitan county in western central England with a 2009 estimated population of 2,638,700. It came into existence as a metropolitan county in 1974 after the passage of the Local Government Act 1972, formed from parts of Staffordshire, Worcestershire and Warwickshire. The...

 of the United Kingdom
United Kingdom
The United Kingdom of Great Britain and Northern IrelandIn the United Kingdom and Dependencies, other languages have been officially recognised as legitimate autochthonous languages under the European Charter for Regional or Minority Languages...

, which usually supplied body kits for assembly overseas.

It was originated from the bus body manufacturing business of Metal Sections (known as TI Metsec in late 1970s, now known as Metsec plc
Metsec
Metsec plc, previously known as Metal Sections and TI Metsec, is a UK-based cold roll-forming company, making metal products for construction and manufacturing industries. It was established in 1931....

). Metal Sections, as the name suggests, produced prefabricated sections of metal for customers for a variety of products. In the early days Metal Sections was not involved in the bus body business, however after supplying framing sections for other bus body builders, they decided to get into the business themselves.

The business was acquired by Duple Coachbuilders
Duple Coachbuilders
Duple was best known as a British manufacturer of coach and bus bodywork from 1919 until 1989.-History:Duple Bodies & Motors Ltd was formed in 1919 by Herbert White in Hornsey, London...

 in 1980/1981. Duple Metsec became a subsidiary of Hestair Group in 1983 and then subsidiary of Trinity Holdings in 1989.

When Duple Coachbuilders was closed by Trinity Holdings in 1989, Duple Metsec was not closed and its business was retained. In October 1998, it was acquired by Mayflower Corporation
Mayflower Corporation
Mayflower Corporation PLC or Mayflower as it was more commonly known was a company that designed, engineered and manufactured bodies for cars, light trucks, sports utility vehicles, commercial vehicle cabs, bus, coach bodies, chassis and fire engines. Its chief executive was John Simpson...

.

The factory of Duple Metsec was closed after the formation of TransBus International in 2001.

Duple Metsec "R" bodywork

The Duple Metsec "R" bodywork was built for various types of single-deckers.

Duple Metsec "W" bodywork

The Duple Metsec "W" bodywork was built for "full-front" double-deckers. Production of this bodywork was started by Metal Sections as early as 1970s and it had been built on some exported Daimler/Leyland Fleetline
Daimler Fleetline
The Daimler Fleetline is a rear-engined double-decker bus chassis built between 1960 and 1973 in Coventry, Warwickshire, England, and from 1973 until 1980 in Farington, Lancashire, England. However, the last complete vehicle did not enter service until 1983...

 and Leyland Atlantean
Leyland Atlantean
The Leyland Atlantean is a model of double-decker bus built by Leyland in the United Kingdom from 1958 to 1986....

 for Hong Kong and Singapore, etc. In late 1970s, the bodywork was modified with rubber mounted windows.

After the formation of Duple Metsec, production of this bodywork continued and had been built on Leyland Atlantean, Dennis Jubilant
Dennis Jubilant
The Dennis Jubilant was a front engine double decker bus chassis built by Dennis between 1977 and 1981. It was specifically designed for contemporary operating environment in Hong Kong....

, Leyland Victory Mk2
Leyland Victory Mk2
Leyland Victory Mk2 is a front-engine double-decker bus chassis that was built by Leyland between 1978 and 1981. Like its competitor Dennis Jubilant, Volvo Ailsa B55, it was specifically designed for contemporary operating environment in Hong Kong.The chassis was developed from the Guy Victory J,...

, Dennis Dominator
Dennis Dominator
The Dennis Dominator was Dennis's first rear-engined double-decker bus chassis, it was launched in 1977. Dennis had been absent from the bus manufacturing market since the last Lolines were produced in 1967. The Dominator was described as bespoke, with numerous options...

 and almost all the Dennis Dragons/Condors
Dennis Dragon
The Dennis Dragon is a 3-axle double decker bus built by Dennis of the United Kingdom in the 1980s and 1990s....

 (3-axle) built. Duple Metsec "W" bodywork was built until circa 1998.

Duple Metsec Dragons and Condors

The first Duple Metsec "W" bodywork built for Dennis Dragons/Condors was built in 1982, which was built on one Dennis Condor prototype with China Motor Bus
China Motor Bus
China Motor Bus Company Ltd. , often abbreviated as CMB, was the first motor bus company in Hong Kong, and was responsible for the introduction of double-decker buses to Hong Kong Island....

 (CMB), Hong Kong. But CMB finally chosen the complete MCW Metrobus
MCW Metrobus
The MCW Metrobus is a double decker bus model manufactured by MCW from 1977 until 1989, with over 4,000 examples built. The original MkI model was superseded by the MkII model in 1981/1982, although production of the original MkI continued for London Transport until 1985...

 to meet its demand of 3-axle buses. The "W" bodywork was modified and supplied to a number of Dennis Dragons for Kowloon Motor Bus
Kowloon Motor Bus
The Kowloon Motor Bus Company Limited , a company of the Transport International Holdings Limited, is the largest franchised bus operators in Hong Kong, and one of the largest privately owned public bus operators in the world...

 (KMB), Hong Kong. After the MCW Metrobus ceased production in 1989, CMB began to receive Dennis Condors with Duple Metsec "W" bodywork.

In 1989, the first Duple Metsec "W" bodywork for air-conditioned Dennis Dragons/Condors was built on a prototype air-conditioned Dennis Dragon for KMB. The body pillars had been re-located and the air ducts for the air-conditioning system were fitted on the ceilings of both saloons, near the side windows. Subsequent non-air-conditioned "W" bodywork built also had similar body design and were supplied to CMB (one batch in early 1990s), KMB and two batches for Africa.

CMB was the first to buy air-conditioned Dennis Condors with Duple Metsec "W" bodywork due to competition from Citybus
Citybus (Hong Kong)
Citybus Limited is one of the three major bus operators in Hong Kong. It provides both franchised and non-franchised bus service. The franchised route network serves mainly Hong Kong Island, cross-harbour routes , Ocean Park, North Lantau and Hong Kong International Airport...

 and they specified gasket glazing with openings on side windows (the gasket glazing on the prototype air-conditioned Dennis Dragon for KMB had no openings on both sides). The specification of these remained the same for subsequent batches until the then chief engineer in 1996 managed to specify gasket glazing without opening vents in them. The order for the following year went further and specified bonded glazing and 2+2 seating.

KMB started to acquire air-conditioned Dennis Dragons with Duple Metsec "W" bodywork, after the first batch for CMB on Dennis Condor chassis. All had fixed bonded glazing. Starting from 1993, KMB also acquired the unique 9.98-metre Dragons with Duple Metsec "W" bodywork.

After Citybus took over 28 routes from China Motor Bus in 1993, they were looking to dual source their vehicles rather than solely rely on one supplier. Dennis Specialist Vehicles in partnership with Duple Metsec were the obvious if not only choice at that time as they were already supplying air-conditioned double deckers to the other two franchised operators. However Citybus had slightly different needs compared to the other two operators, and they also had no space or inclination to assemble their own vehicles. Duple Metsec therefore had to find a third party who would be willing to assemble their body kits on the Dennis Dragon chassis and eventually Salvador Caetano
Salvador Caetano
Grupo Salvador Caetano, SGPS, SA is a Portuguese holding based in Vila Nova de Gaia, Portugal that controls some enterprises on vehicle assembly, components and distribution business....

 in Porto, Portugal were chosen. The bodies also had new fronts designed for them which would accommodate the same size of windscreens that were fitted to the Alexander R-type bodies in the Citybus fleet. The front dash and cab area were also quite different as Caetano applied their coach styling skills to design a better cab area. The Citybus Dragons were unique in being the only 10.3-metre single-door Dragons built, and the 12m Dragons were the first air-conditioned examples for Hong Kong.

The Hong Kong Air Cargo Terminals Limited received four Dennis Dragons with Duple Metsec "W" bodywork in 1996. The body design was similar with Citybus examples.

Duple Metsec DM5000

Duple Metsec DM5000 was a bus body which was built for Dennis Trident 3
Dennis Trident 3
Dennis Trident 3 is the first low floor double-decker bus chassis built by Dennis in the United Kingdom, with a large number purchased by bus companies in Hong Kong, Singapore, the United States and Canada.-Design:...

. These buses operate with New World First Bus
New World First Bus
New World First Bus Services Limited , abbreviated as First Bus and "NWFB", is the third largest public bus operator in Hong Kong.NWFB was established in 1998, taking over China Motor Bus's franchise on 1 September 1998 to provide bus services on Hong Kong Island together with Citybus...

, Citybus
Citybus (Hong Kong)
Citybus Limited is one of the three major bus operators in Hong Kong. It provides both franchised and non-franchised bus service. The franchised route network serves mainly Hong Kong Island, cross-harbour routes , Ocean Park, North Lantau and Hong Kong International Airport...

, Kowloon Motor Bus
Kowloon Motor Bus
The Kowloon Motor Bus Company Limited , a company of the Transport International Holdings Limited, is the largest franchised bus operators in Hong Kong, and one of the largest privately owned public bus operators in the world...

 of Hong Kong
Hong Kong
Hong Kong is one of two Special Administrative Regions of the People's Republic of China , the other being Macau. A city-state situated on China's south coast and enclosed by the Pearl River Delta and South China Sea, it is renowned for its expansive skyline and deep natural harbour...

 and SBS Transit
SBS Transit
SBS Transit Limited is a public transport operator in Singapore. Its major competitor in Singapore's duopoly transport system is SMRT Corporation, which also operates bus, rail, taxi and other transport services....

 of Singapore
Singapore
Singapore , officially the Republic of Singapore, is a Southeast Asian city-state off the southern tip of the Malay Peninsula, north of the equator. An island country made up of 63 islands, it is separated from Malaysia by the Straits of Johor to its north and from Indonesia's Riau Islands by the...

, etc. They are equipped with Cummins
Cummins
Cummins Inc. is a Fortune 500 corporation that designs, manufactures, distributes and services engines and related technologies, including fuel systems, controls, air handling, filtration, emission control and electrical power generation systems...

 Euro II or Euro III engines and all of them are air conditioned.

Duple Metsec bodied two of the pre-production batch of Dennis Trident chassis for Citybus. One was finished as a normal service bus while the other was finished as a prototype airport coach. Both had non-standard interior colour schemes for Citybus to consider for their future orders.

Duple Metsec were quite proactive in working with Dennis Specialist Vehicles to develop a body for a short 10.6-metre version of the Dennis Trident, and they bodied the first two short Trident chassis. Along with the two original 12-metre prototypes, these buses were unique in being assembled by Duple Metsec themselves at their Birmingham premises. Normally Duple Metsec only produced body kits for assembly by either third parties or by the bus operators themselves. Later Duple Metsec also developed a 10.3-metre low height version for New World First Bus of Hong Kong.

After the transfer of production of DM5000 bodywork to Alexander
Walter Alexander Coachbuilders
Walter Alexander Coachbuilders was a Scottish bus coachbuilder and operater based in Falkirk.-History:Walter Alexander, notice a lack expasion by the Falkirk and District Tramways Company's especially in to Grangemouth which never hdd a tram line. In 1913 Alexander's Motor Service was created to...

 factory in Falkirk, it was still offered on the left hand drive version of the Dennis Trident chassis. In 2001, when New World First Bus wanted to place a repeat order for their special low height Dennis Trident, TransBus offered to produce another batch of this Duple Metsec design to win the order. The TransBus batch is almost identical to the original Duple Metsec design, with the main difference being the fitment of circular indicator lights on the rear of the body, rather than the curved corner units used by Duple Metsec.

Production of the Duple Metsec DM5000 body continued until 2002.

See also

  • Dennis Specialist Vehicles
    Dennis Specialist Vehicles
    Dennis Specialist Vehicles is a major British coachbuilder and manufacturer of specialised commercial vehicles based in Guildford, England...

  • Alexander Dennis
    Alexander Dennis
    Alexander Dennis Limited is the largest bus builder in the United Kingdom. It incorporated the three last surviving bus manufacturers which started bus production before World War II: Dennis, Alexander and Plaxton.- History :Alexander Dennis was formed as TransBus on 1 January 2001, after the...

  • Metsec
    Metsec
    Metsec plc, previously known as Metal Sections and TI Metsec, is a UK-based cold roll-forming company, making metal products for construction and manufacturing industries. It was established in 1931....

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