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Directional drilling

Directional drilling

Overview
Directional drilling (or slant drilling) is the practice of drilling non-vertical well
Oil well
An oil well is a general term for any boring through the earth's surface that is designed to find and acquire petroleum oil hydrocarbons. Usually some natural gas is produced along with the oil. A well that is designed to produce mainly or only gas may be termed a gas well.-History:The earliest...

s. It can be broken down into three main groups: Oilfield Directional Drilling, Utility Installation Directional Drilling (or H.D.D. or Horizontal Directional Drilling) Directional boring
Directional boring
Directional boring, commonly called horizontal directional drilling or HDD, is a steerable trenchless method of installing underground pipes, conduits and cables in a shallow arc along a prescribed bore path by using a surface launched drilling rig, with minimal impact on the surrounding area....

, and in-seam directional drilling to extract coal bed methane.
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Encyclopedia
Directional drilling (or slant drilling) is the practice of drilling non-vertical well
Oil well
An oil well is a general term for any boring through the earth's surface that is designed to find and acquire petroleum oil hydrocarbons. Usually some natural gas is produced along with the oil. A well that is designed to produce mainly or only gas may be termed a gas well.-History:The earliest...

s. It can be broken down into three main groups: Oilfield Directional Drilling, Utility Installation Directional Drilling (or H.D.D. or Horizontal Directional Drilling) Directional boring
Directional boring
Directional boring, commonly called horizontal directional drilling or HDD, is a steerable trenchless method of installing underground pipes, conduits and cables in a shallow arc along a prescribed bore path by using a surface launched drilling rig, with minimal impact on the surrounding area....

, and in-seam directional drilling to extract coal bed methane.

History


Many prerequisites enabled this suite of technologies to become productive. Probably, the first requirement was the realization that oil wells, or water wells, are not necessarily vertical. This realization was quite slow, and did not really grasp the attention of the oil industry until the late 1920s when there were several lawsuits alleging that wells drilled from a rig on one property had crossed the boundary and were penetrating a reservoir on an adjacent property. Initially, proxy evidence such as production changes in other wells was accepted, but such cases fueled the development of small diameter tools capable of surveying wells during drilling.

Measuring the inclination of a wellbore (its deviation from the vertical) is comparatively simple, requiring only a pendulum. Measuring the azimuth (direction with respect to the geographic grid in which the wellbore is running from the vertical), however, was more difficult. In certain circumstances, magnetic fields could be used, but could be influenced by metalwork used inside wellbores, as well as the metalwork used in drilling equipment. The next advance was in the modification of small gyroscopic compasses by the Sperry Corporation
Sperry Corporation
Sperry Corporation was a major American equipment and electronics company whose existence spanned more than seven decades of the twentieth century...

, which was making similar compasses for aeronautical navigation. Sperry did this under contract to Sun Oil (which was involved in a lawsuit as described above), and a spin-off company "Sperry Sun" was formed, which brand continues to this day, absorbed into Halliburton
Halliburton
Halliburton is the world's second largest oilfield services corporation with operations in more than 70 countries. It has hundreds of subsidiaries, affiliates, branches, brands and divisions worldwide and employs over 50,000 people....

. Three components are measured at any given point in a wellbore in order to determine its position: the depth of the point along the course of the borehole (measured depth), the inclination at the point, and the magnetic azimuth at the point. These three components combined are referred to as a "survey". A series of consecutive surveys are needed to track the progress and location of a wellbore. Many of the earliest innovations such as photographic single shot technology and crow's feet baffle plates for landing survey tools were developed by Robert Richardson, an independent directional driller who first drilled in the 1940s and was still working in 2008.

Prior experience with rotary drilling had established several principles for the configuration of drilling equipment down hole ("Bottom Hole Assembly" or "BHA") that would be prone to "drilling crooked hole" (i.e., initial accidental deviations from the vertical would be increased). Counter-experience had also given early directional drillers ("DD's") principles of BHA design and drilling practice that would help bring a crooked hole nearer the vertical.

In 1934, H. John Eastman of Long Beach, California
Long Beach, California
Long Beach is a city situated in Los Angeles County in Southern California, on the Pacific coast of the United States. The city is the 36th-largest city in the nation and the seventh-largest in California. As of 2010, its population was 462,257...

, became a pioneer in directional drilling when he and George Failing of Enid, Oklahoma
Enid, Oklahoma
Enid is a city in Garfield County, Oklahoma, United States. In 2010, the population was 49,379, making it the ninth largest city in Oklahoma. It is the county seat of Garfield County. Enid was founded during the opening of the Cherokee Outlet in the Land Run of 1893, and is named after Enid, a...

, saved the Conroe, Texas
Conroe, Texas
Conroe is a suburban city 40 miles north of Houston in the gulf coastal plains/piney woods region of southeast Texas.It is the seat of Montgomery County and falls within the metropolitan area.As of the 2000 U.S...

, oil field. Failing had recently patented a portable drilling truck. He had started his company in 1931 when he mated a drilling rig to a truck and a power take-off assembly. The innovation allowed rapid drilling of a series of slanted wells. This capacity to quickly drill multiple relief wells and relieve the enormous gas pressure was critical to extinguishing the Conroe fire. (E&P, "Making a hole was hard work," Kris Wells, American Oil & Gas Historical Society Contributing Editor, Nov. 1, 2006 and "Technology and the Conroe Crater"). In a May, 1934, Popular Science Monthly article, it was stated that "Only a handfull of men in the world have the strange power to make a bit rotating a mile below ground at the end of a steel drill pipe, snake its way in a curve or around a dog leg angle, to reach a desired object." Eastman Whipstock, Inc., would become the world's largest directional company in 1973.

Combined, these survey tools and BHA designs made directional drilling possible, but it was perceived as arcane. The next major advance was in the 1970s, when downhole drilling motors (aka mud motor
Mud motor
Mud motor refers to a Progressive Cavity Positive Displacement Pump placed in the Drill string to provide additional power to the bit while drilling. The PCPD Pump uses Drilling Fluid to create eccentric motion in the power section of the motor which is transferred as concentric power to the...

s, driven by the hydraulic power of drilling mud circulated down the drill string) became common. These allowed the bit to be rotated on the bottom of the hole, while most of the drill pipe was held stationary. A piece of bent pipe (a "bent sub") between the stationary drill pipe and the top of the motor allowed the direction of the wellbore to be changed without needing to pull all the drill pipe out and place another whipstock. Coupled with the development of Measurement While Drilling
Measurement While Drilling
MWD stands for Measurement While Drilling in the oil & gas industry. The simplest way to describe MWD is to relate it to the measurements a pilot takes. A pilot needs to know the direction they are flying , the angle they are fly at , and what type of skies they will be flying through...

 tools (using mud pulse telemetry or EM
Electromagnetism
Electromagnetism is one of the four fundamental interactions in nature. The other three are the strong interaction, the weak interaction and gravitation...

 telemetry, which allows tools down hole to send directional data back to the surface without disturbing drilling operations), directional drilling became easier. Certain profiles could not be drilled without the drill string rotating at all times.

Benefits


Wells are drilled directionally for several purposes:
  • Increasing the exposed section length through the reservoir by drilling through the reservoir at an angle
  • Drilling into the reservoir where vertical access is difficult or not possible. For instance an oilfield under a town, under a lake, or underneath a difficult to drill formation
  • Allowing more wellhead
    Wellhead
    A wellhead is a general term used to describe the component at the surface of an oil or gas well that provides the structural and pressure-containing interface for the drilling and production equipment....

    s to be grouped together on one surface location can allow fewer rig moves, less surface area disturbance, and make it easier and cheaper to complete and produce the wells. For instance, on an oil platform
    Oil platform
    An oil platform, also referred to as an offshore platform or, somewhat incorrectly, oil rig, is a lаrge structure with facilities to drill wells, to extract and process oil and natural gas, and to temporarily store product until it can be brought to shore for refining and marketing...

     or jacket offshore, 40 or more wells can be grouped together. The wells will fan out from the platform into the reservoir(s) below. This concept is being applied to land wells, allowing multiple subsurface locations to be reached from one pad, reducing costs.
  • Drilling along the underside of a reservoir-constraining fault allows multiple productive sands to be completed at the highest stratigraphic points.
  • Drilling a "relief well
    Relief well
    A relief well is a well drilled to intersect an oil or gas well that has experienced a blowout. Specialized liquid, such as heavy drilling mud followed by cement, can then be pumped down the relief well in order to stop the flow from the reservoir in the damaged well.The first use of a relief well...

    " to relieve the pressure of a well producing without restraint (a "blow out"). In this scenario, another well could be drilled starting at a safe distance away from the blow out, but intersecting the troubled wellbore. Then, heavy fluid (kill fluid) is pumped into the relief wellbore to suppress the high pressure in the original wellbore causing the blowout.


Most directional drillers are given a well path to follow that is predetermined by engineers and geologists before the drilling commences. When the directional driller starts the drilling process, periodic surveys are taken with a downhole instrument to provide survey data (inclination and azimuth) of the well bore. These pictures are typically taken at intervals between 30–500 feet, with 90 feet common during active changes of angle or direction, and distances of 200–300 feet being typical while "drilling ahead" (not making active changes to angle and direction). During critical angle and direction changes, especially while using a downhole motor, an MWD (Measurement while drilling
Measurement While Drilling
MWD stands for Measurement While Drilling in the oil & gas industry. The simplest way to describe MWD is to relate it to the measurements a pilot takes. A pilot needs to know the direction they are flying , the angle they are fly at , and what type of skies they will be flying through...

) tool will be added to the drill string
Drill string
A drill string on a drilling rig is a column, or string, of drill pipe that transmits drilling fluid and torque to the drill bit. The term is loosely applied as the assembled collection of the drill pipe, drill collars, tools and drill bit...

 to provide continuously updated measurements that may be used for (near) real-time adjustments.

These data indicate if the well is following the planned path and whether the orientation of the drilling assembly is causing the well to deviate as planned. Corrections are regularly made by techniques as simple as adjusting rotation speed or the drill string weight (weight on bottom) and stiffness, as well as more complicated and time consuming methods, such as introducing a downhole motor. Such pictures, or surveys, are plotted and maintained as an engineering and legal record describing the path of the well bore. The survey pictures taken while drilling are typically confirmed by a later survey in full of the borehole, typically using a "multi-shot camera" device.

The multi-shot camera advances the film at time intervals so that by dropping the camera instrument in a sealed tubular housing inside the drilling string (down to just above the drilling bit) and then withdrawing the drill string at time intervals, the well may be fully surveyed at regular depth intervals (approximately every 90 feet being common, the typical length of 2 or 3 joints of drill pipe, known as a stand, since most drilling rigs "stand back" the pipe withdrawn from the hole at such increments, known as "stands").

Drilling to targets far laterally from the surface location requires careful planning and design. The current record holders manage wells over 10 km (6.2 mi) away from the surface location at a true vertical depth (TVD) of only 1,600–2,600 m (5,200–8,500 ft).

Disadvantages


Until the arrival of modern downhole motors and better tools to measure inclination and azimuth of the hole, directional drilling and horizontal drilling was much slower than vertical drilling due to the need to stop regularly and take time consuming surveys, and due to slower progress in drilling itself (lower rate of penetration). These disadvantages have shrunk over time as downhole motors became more efficient and semi-continuous surveying became possible.

What remains is a difference in operating costs: for wells with an inclination of less than 40 degrees, tools to carry out adjustments or repair work can be lowered by gravity on cable into the hole. For higher inclinations, more expensive equipment has to be mobilized to push tools down the hole.

Another disadvantage of wells with a high inclination was that prevention of sand influx into the well was less reliable and needed higher effort. Again, this disadvantage has diminished such that, provided sand control is adequately planned, it is possible to carry it out reliably.

Stealing oil


In 1990, Iraq
Iraq
Iraq ; officially the Republic of Iraq is a country in Western Asia spanning most of the northwestern end of the Zagros mountain range, the eastern part of the Syrian Desert and the northern part of the Arabian Desert....

 accused Kuwait
Kuwait
The State of Kuwait is a sovereign Arab state situated in the north-east of the Arabian Peninsula in Western Asia. It is bordered by Saudi Arabia to the south at Khafji, and Iraq to the north at Basra. It lies on the north-western shore of the Persian Gulf. The name Kuwait is derived from the...

 of stealing Iraq's oil through slant drilling.
The United Nations redrew the border after the 1991 Gulf war that liberated Kuwait from a seven-month Iraqi occupation under former leader Saddam Hussein. It placed 11 oil wells, some farms and an old naval base that used to be in Iraq on the Kuwaiti side.

In the mid-twentieth century, a slant-drilling scandal occurred in the huge East Texas Oil Field
East Texas oil field
The East Texas Oil Field is a large oil and gas field in east Texas. Covering and parts of five counties, and having 30,340 historic and active oil wells, it is the largest oil field in the United States outside of Alaska, both in extent and in total volume of oil recovered since its discovery in...

.

See also

  • Geosteering
    Geosteering
    In the process of drilling a borehole, geosteering is the act of adjusting the borehole position on the fly to reach one or more geological targets...

  • Mudlogger
  • Measurement while drilling
    Measurement While Drilling
    MWD stands for Measurement While Drilling in the oil & gas industry. The simplest way to describe MWD is to relate it to the measurements a pilot takes. A pilot needs to know the direction they are flying , the angle they are fly at , and what type of skies they will be flying through...

  • Logging while drilling
    Logging While Drilling
    Logging While Drilling is a technique of conveying well logging tools into the well borehole downhole as part of the bottom hole assembly ....

  • Directional boring
    Directional boring
    Directional boring, commonly called horizontal directional drilling or HDD, is a steerable trenchless method of installing underground pipes, conduits and cables in a shallow arc along a prescribed bore path by using a surface launched drilling rig, with minimal impact on the surrounding area....

  • Mud motor
    Mud motor
    Mud motor refers to a Progressive Cavity Positive Displacement Pump placed in the Drill string to provide additional power to the bit while drilling. The PCPD Pump uses Drilling Fluid to create eccentric motion in the power section of the motor which is transferred as concentric power to the...

  • Rotary steerable system
    Rotary steerable system
    A rotary steerable system is a new form of drilling technology used in directional drilling. It employs the use of specialized downhole equipment to replace conventional directional tools such as mud motors.They are generally programmed by the MWD engineer or directional driller who transmits...

  • Devico AS
    Devico AS
    Devico AS is the sole company to offer directional core drilling services worldwide. Devico AS also rents various borehole survey instruments for the mining industry and geotechnical projects. The head office is located in Melhus, Norway...


External links