Copper alloys
Encyclopedia
Copper alloys are metal alloys that have copper
Copper
Copper is a chemical element with the symbol Cu and atomic number 29. It is a ductile metal with very high thermal and electrical conductivity. Pure copper is soft and malleable; an exposed surface has a reddish-orange tarnish...

 as their principal component. They have high resistance against corrosion
Corrosion
Corrosion is the disintegration of an engineered material into its constituent atoms due to chemical reactions with its surroundings. In the most common use of the word, this means electrochemical oxidation of metals in reaction with an oxidant such as oxygen...

. The best known traditional types are bronze
Bronze
Bronze is a metal alloy consisting primarily of copper, usually with tin as the main additive. It is hard and brittle, and it was particularly significant in antiquity, so much so that the Bronze Age was named after the metal...

, where tin
Tin
Tin is a chemical element with the symbol Sn and atomic number 50. It is a main group metal in group 14 of the periodic table. Tin shows chemical similarity to both neighboring group 14 elements, germanium and lead and has two possible oxidation states, +2 and the slightly more stable +4...

 is a significant addition, and brass
Brass
Brass is an alloy of copper and zinc; the proportions of zinc and copper can be varied to create a range of brasses with varying properties.In comparison, bronze is principally an alloy of copper and tin...

, using zinc
Zinc
Zinc , or spelter , is a metallic chemical element; it has the symbol Zn and atomic number 30. It is the first element in group 12 of the periodic table. Zinc is, in some respects, chemically similar to magnesium, because its ion is of similar size and its only common oxidation state is +2...

 instead. Both these are imprecise terms, and today the term copper alloy tends to be substituted, especially by museums.

Compositions

The similarity in external appearance of the various alloys, along with the different combinations of elements used when making each alloy, can lead to confusion when categorizing the different compositions. There are as many as 400 different copper and copper-alloy compositions loosely grouped into the categories: copper, high copper alloy, brasses, bronzes, copper nickel
Nickel
Nickel is a chemical element with the chemical symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel belongs to the transition metals and is hard and ductile...

s, copper–nickel–zinc (nickel silver), lead
Lead
Lead is a main-group element in the carbon group with the symbol Pb and atomic number 82. Lead is a soft, malleable poor metal. It is also counted as one of the heavy metals. Metallic lead has a bluish-white color after being freshly cut, but it soon tarnishes to a dull grayish color when exposed...

ed copper, and special alloys. The following table lists the principal alloying element for four of the more common types used in modern industry, along with the name for each type. Historical types, such as those that characterize the Bronze Age
Bronze Age
The Bronze Age is a period characterized by the use of copper and its alloy bronze as the chief hard materials in the manufacture of some implements and weapons. Chronologically, it stands between the Stone Age and Iron Age...

, are vaguer as the mixtures were generally .
Classification of copper and its alloys
FamilyPrincipal alloying elementUNS
Unified numbering system
The unified numbering system is an alloy designation system widely accepted in North America. It consists of a prefix letter and five digits designating a material composition. A prefix of S indicates stainless steel alloys, C for copper, brass, or bronze alloys, T for tool steels, etc...

 numbers
Copper alloys, brass Zinc (Zn) C1xxxx–C4xxxx,C66400–C69800
Phosphor bronze
Phosphor bronze
Phosphor bronze is an alloy of copper with 3.5 to 10% of tin and a significant phosphorus content of up to 1%. The phosphorus is added as deoxidizing agent during melting....

Tin (Sn) C5xxxx
Aluminium
Aluminium
Aluminium or aluminum is a silvery white member of the boron group of chemical elements. It has the symbol Al, and its atomic number is 13. It is not soluble in water under normal circumstances....

 bronzes
Aluminium (Al) C60600–C64200
Silicon
Silicon
Silicon is a chemical element with the symbol Si and atomic number 14. A tetravalent metalloid, it is less reactive than its chemical analog carbon, the nonmetal directly above it in the periodic table, but more reactive than germanium, the metalloid directly below it in the table...

 bronzes
Silicon (Si) C64700–C66100
Copper nickel, nickel silvers Nickel (Ni) C7xxxx

Mechanical properties of common copper alloys
Name Nominal composition (percentages) Form and condition Yield strength (0.2% offset, ksi) Tensile strength (ksi) Elongation in 2 inches (percent) Hardness (Brinell scale
Brinell scale
The Brinell scale characterizes the indentation hardness of materials through the scale of penetration of an indenter, loaded on a material test-piece. It is one of several definitions of hardness in materials science....

)
Comments
Copper (ASTM
ASTM International
ASTM International, known until 2001 as the American Society for Testing and Materials , is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, and services...

 B1, B2, B3, B152, B124, R133)
Cu 99.9 Annealed 10 32 45 42 Electrical equipment, roofing, screens
"
"
Cold-drawn 40 45 15 90
"
"
"
Cold-rolled 40 46 5 100
"
Gilding metal
Gilding metal
Gilding metal is a copper alloy, comprising 95% copper and 5% zinc. Technically, it is a brass.Gilding metal is used for various purposes, including the jackets of bullets, driving bands on some artillery shells, as well as enameled badges and other jewellery....

 (ASTM B36)
Cu 95.0, Zn 5.0 Cold-rolled 50 56 5 114 Coins, bullet jackets
Cartridge brass (ASTM B14, B19, B36, B134, B135) Cu 70.0, Zn 30.0 Cold-rolled 63 76 8 155 Good for cold-working; radiator
Radiator
Radiators are heat exchangers used to transfer thermal energy from one medium to another for the purpose of cooling and heating. The majority of radiators are constructed to function in automobiles, buildings, and electronics...

s, hardware, electrical, drawn cartridge cases
Cartridge (firearms)
A cartridge, also called a round, packages the bullet, gunpowder and primer into a single metallic case precisely made to fit the firing chamber of a firearm. The primer is a small charge of impact-sensitive chemical that may be located at the center of the case head or at its rim . Electrically...

.
Phosphor bronze
Phosphor bronze
Phosphor bronze is an alloy of copper with 3.5 to 10% of tin and a significant phosphorus content of up to 1%. The phosphorus is added as deoxidizing agent during melting....

 (ASTM B103, B139, B159)
Cu 70.0, Sn 10.0, P 0.25 Spring temper 122 4 241 High fatigue-strength and spring qualities
Yellow or High brass (ASTM B36, B134, B135) Cu 65.0, Zn 35.0 Annealed 18 48 60 55 Good corrosion resistance
"
"
Cold-drawn 55 70 15 115
"
"
"
Cold-rolled (HT) 60 74 10 180
"
Manganese bronze (ASTM 138) Cu 58.5, Zn 39.2, Fe 1.0, Sn 1.0, Mn 0.3 Annealed 30 60 30 95 Forging
Forging
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. Forging is often classified according to the temperature at which it is performed: '"cold," "warm," or "hot" forging. Forged parts can range in weight from less than a kilogram to 580 metric tons...

s
"
"
Cold-drawn 50 80 20 180
"
Naval brass (ASTM B21) Cu 60.0, Zn 39.25, Sn 0.75 Annealed 22 56 40 90 Resistance to salt corrosion
"
"
Cold-drawn 40 65 35 150
"
Muntz metal
Muntz metal
Muntz metal is a form of alpha-beta brass with about 60% copper, 40% zinc and a trace of iron. It is named after George Fredrick Muntz, a metal-roller of Birmingham, England who commercialised the alloy following his patent of 1832....

 (ASTM B111)
Cu 60.0, Zn 40.0 Annealed 20 54 45 80 Condensor
Condenser (heat transfer)
In systems involving heat transfer, a condenser is a device or unit used to condense a substance from its gaseous to its liquid state, typically by cooling it. In so doing, the latent heat is given up by the substance, and will transfer to the condenser coolant...

 tubes
Aluminium bronze
Aluminium bronze
Aluminium bronze is a type of bronze in which aluminium is the main alloying metal added to copper, in contrast to standard bronze or brass...

 (ASTM B169 alloy A, B124, B150)
Cu 92.0, Al 8.0 Annealed 25 70 60 80
"
"
Hard 65 105 7 210
"
Beryllium copper
Beryllium copper
Beryllium copper , also known as copper beryllium, beryllium bronze and spring copper, is a copper alloy with 0.5—3% beryllium and sometimes with other alloying elements. Beryllium copper combines high strength with non-magnetic and non-sparking qualities. It has excellent metalworking, forming...

 (ASTM B194, B196, B197)
Cu 97.75, Be 2.0, Co or Ni 0.25 Annealed, solution-treated 32 70 45 B60 (Rockwell
Rockwell scale
The Rockwell scale is a hardness scale based on the indentation hardness of a material. The Rockwell test determines the hardness by measuring the depth of penetration of an indenter under a large load compared to the penetration made by a preload. There are different scales, denoted by a single...

)
Electrical, valves, pumps
"
"
Cold-rolled 104 110 5 B81 (Rockwell)
"
Free-cutting brass Cu 62.0, Zn 35.5, Pb 2.5 Cold-drawn 44 70 18 B80 (Rockwell) Screws, nuts, gears, keys
Nickel silver
Nickel silver
Nickel silver, also known as German silver, Argentann, new silver, nickel brass, albata,, or alpacca, is a copper alloy with nickel and often zinc. The usual formulation is 60% copper, 20% nickel and 20% zinc. Nickel silver is named for its silvery appearance, but it contains no elemental silver...

 (ASTM B112)
Cu 65.0, Zn 17.0, Ni 18.0 Annealed 25 58 40 70 Hardware
"
"
Cold-rolled 70 85 4 170
"
Nickel silver (ASTM B149) Cu 76.5, Ni 12.5, Pb 9.0, Sn 2.0 Cast 18 35 15 55 Easy to machine; ornaments, plumbing
Cupronickel
Cupronickel
Cupronickel or copper-nickel or "cupernickel" is an alloy of copper that contains nickel and strengthening elements, such as iron and manganese. Cupronickel is highly resistant to corrosion in seawater, because its electrode potential is adjusted to be neutral with regard to seawater...

 (ASTM B111, B171)
Cu 88.35, Ni 10.0, Fe 1.25, Mn 0.4 Annealed 22 44 45 Condensor, salt-water pipes
"
"
Cold-drawn tube 57 60 15
"
Cupronickel Cu 70.0, Ni 30.0 Wrought Heat-exchange equipment, valves
Ounce metal Copper Alloy C83600 (also known as "Red brass" or "composition metal") (ASTM B62) Cu 85.0, Zn 5.0, Pb 5.0, Sn 5.0 Cast 17 37 25 60
Gunmetal
Gunmetal
Gunmetal, also known as yellow brass in the United States, is a type of bronze – an alloy of copper, tin, and zinc. Originally used chiefly for making guns, gunmetal was eventually superseded by steel...

 (known as "red brass" in US)
Varies Cu 80-90%, Zn <5%, Sn ~10%, +other elements@ <1%

Mechanical properties of Copper Development Association (CDA) copper alloys
Family | CDA | Tensile strength [ksi] | Yield strength [ksi] | Elongation (typ.) [%] | Hardness
[Brinell 10 mm-500 kg]
| Machinability [YB = 100]
Min. Typ. Min. Typ.
Red brass  833 32 10 35 35 35
836 30 37 14 17 30 50–65 84
838 29 35 12 16 25 50–60 90
Semi-red brass  844 29 34 13 15 26 50–60 90
848 25 36 12 14 30 50–60 90
Manganese bronze
Manganese Bronze
Manganese Bronze Holdings PLC is an engineering company based in Coventry, England. Since the sale of its components division in 2003 the company has only one operating division—LTI Limited, trading as The London Taxi Company—which manufactures and retails London Black Taxis.The London...

 
862 90 95 45 48 20 170–195 30
863 110 119 60 83 18 225 8
865 65 71 25 28 30 130 26
Tin bronze  903 40 45 18 21 30 60–75 30
905 40 45 18 22 25 75 30
907 35 44 18 22 20 80 20
Leaded tin bronze  922 34 40 16 20 30 60–72 42
923 36 40 16 20 25 60–75 42
926 40 44 18 20 30 65–80 40
927 35 42 21 20 77 45
High-leaded tin bronze  932 30 35 14 18 20 60–70 70
934 25 32 16 20 55–65 70
935 25 32 12 16 30 55–65 70
936 33 30 16 21 15 79-83 80
937 25 35 12 18 20 55–70 80
938 25 30 14 16 18 50–60 80
943 21 27 13 10 42–55 80
Aluminium bronze
Aluminium bronze
Aluminium bronze is a type of bronze in which aluminium is the main alloying metal added to copper, in contrast to standard bronze or brass...

 
952 65 80 25 27 35 110–140 50
953 65 75 25 27 25 140 55
954 75 85 30 35 18 140–170 60
955 90 100 40 44 12 180–200 50
958 85 95 35 38 25 150-170 50
Silicon bronze  878 80 83 30 37 29 115 40
Brinell scale with 3000 kg load

Comparison of copper alloy standards
Family CDA ASTM
ASTM International
ASTM International, known until 2001 as the American Society for Testing and Materials , is an international standards organization that develops and publishes voluntary consensus technical standards for a wide range of materials, products, systems, and services...

 
SAE
SAE International
SAE International is an organization for engineering professionals in the aerospace, automotive, and commercial vehicle industries. The Society is a standards development organization for the engineering of powered vehicles of all kinds, including cars, trucks, boats, aircraft, and others.SAE...

 
SAE superseded Federal Military
Red brass 833
836 B145-836 836 40 QQ-C-390 (B5) C-2229 Gr2
838 B145-838 838 QQ-C-390 (B4)
Semi-red brass 844 B145-844 QQ-C-390 (B2)
848 B145-848 QQ-C-390 (B1)
Manganese bronze 862 B147-862 862 430A QQ-C-390 (C4) C-2229 Gr9
863 B147-863 863 430B QQ-C-390 (C7) C-2229 Gr8
865 B147-865 865 43 QQ-C-390 (C3) C-2229 Gr7
Tin bronze 903 B143-903 903 620 QQ-C-390 (D5) C-2229 Gr1
905 B143-905 905 62 QQ-C-390 (D6)
907 907 65
Leaded tin bronze 922 B143-922 922 622 QQ-C-390 (D4) B-16541
923 B143-923 923 621 QQ-C-390 (D3) C-15345 Gr10
926 926
927 927 63
High-leaded tin bronze 932 B144-932 932 660 QQ-C-390 (E7) C-15345 Gr12
934 QQ-C-390 (E8) C-22229 Gr3
935 B144-935 935 66 QQ-C-390 (E9)
937 B144-937 937 64 QQ-C-390 (E10)
938 B144-938 938 67 QQ-C-390 (E6)
943 B144-943 943 QQ-C-390 (E1)
Aluminium bronze 952 B148-952 952 68A QQ-C-390 (G6) C-22229 Gr5
953 B148-953 953 68B QQ-C-390 (G7)
954 B148-954 954 QQ-C-390 (G5) C-15345 Gr13
955 B148-955 955 QQ-C-390 (G3) C-22229 Gr8
958 QQ-C-390 (G8)
Silicon bronze 878 B30 878


The following table outlines the chemical composition of various grades of copper alloys.
Chemical composition of copper alloys
Family CDA AMS UNS Cu [%] Sn [%] Pb [%] Zn [%] Ni [%] Fe [%] Al [%] Other [%]
Red brass 833 C83300 93 1.5 1.5 4
C83400 90 10
836 4855B C83600 85 5 5 5
838 C83800 83 4 6 7
Semi-red brass 844 C84400 81 3 7 9
845 C84500 78 3 7 12
848 C84800 76 3 6 15
Manganese bronze C86100 67 0.5 21 3 5 Mn 4
862 C86200 64 26 3 4 Mn 3
863 4862B C86300 63 25 3 6 Mn 3
865 4860A C86500 58 0.5 39.5 1 1 Mn 0.25
Tin bronze 903 C90300 88 8 4
905 4845D C90500 88 10 0.3 max 2
907 C90700 89 11 0.5 max 0.5 max
Leaded tin bronze 922 C92200 88 6 1.5 4.5
923 C92300 87 8 1 max 4
926 4846A C92600 87 10 1 2
927 C92700 88 10 2 0.7 max
High-leaded tin bronze 932 C93200 83 7 7 3
934 C93400 84 8 8 0.7 max
935 C93500 85 5 9 1 0.5 max
937 4842A C93700 80 10 10 0.7 max
938 C93800 78 7 15 0.75 max
943 4840A C94300 70 5 25 0.7 max
Aluminium bronze 952 C95200 88 3 9
953 C95200 89 1 10
954 4870B
4872B
C95400 85 4 11
C95410 85 4 11 Ni 2
955 C95500 81 4 4 11
C95600 91 7 Si 2
C95700 75 2 3 8 Mn 12
958 C95800 81 5 4 9 Mn 1
Silicon bronze C87200 89 Si 4
C87400 83 14 Si 3
C87500 82 14 Si 4
C87600 90 5.5 Si 4.5
878 C87800 80 14 Si 4
C87900 65 34 Si 1
Chemical composition may vary to yield mechanical properties

Brasses

A brass is an alloy of copper with zinc. Brasses are usually yellow in color. The zinc content can vary between few % to about 40%; as long as it is kept under 15%, it does not markedly decrease corrosion resistance of copper.

Brasses can be sensitive to selective leaching
Selective leaching
Selective leaching, also called dealloying, demetalification, parting and selective corrosion, is a corrosion type in some solid solution alloys, when in suitable conditions a component of the alloys is preferentially leached from the material. The less noble metal is removed from the alloy by...

 corrosion under certain conditions, when zinc is leached from the alloy (dezincification), leaving behind a spongy copper structure.

Bronzes

A bronze is an alloy of copper and other metals, most often tin, but also aluminium and silicon.
  • Aluminium bronzes are alloys of copper and aluminium. The content of aluminium ranges mostly between 5-11%. Iron, nickel, manganese and silicon are sometimes added. They have higher strength and corrosion resistance than other bronzes, especially in marine environment, and have low reactivity to sulfur compounds. Aluminium forms a thin passivation layer on the surface of the metal.
  • Bell metal
    Bell metal
    Bell metal is a hard alloy used for making bells. It is a form of bronze, usually approximately 4:1 ratio of copper to tin...

  • Phosphor bronze
    Phosphor bronze
    Phosphor bronze is an alloy of copper with 3.5 to 10% of tin and a significant phosphorus content of up to 1%. The phosphorus is added as deoxidizing agent during melting....

  • Nickel bronzes, e.g. nickel silver and cupronickel
  • Speculum metal
    Speculum metal
    Speculum metal is a mixture of around two-thirds copper and one-third tin making a white brittle alloy that can be polished to make a highly reflective surface. It is used primarily to make different kinds of mirrors including early reflecting telescope optical mirrors...

  • UNS C69100

Precious metal alloys

Copper is often alloyed with precious metal
Precious metal
A precious metal is a rare, naturally occurring metallic chemical element of high economic value.Chemically, the precious metals are less reactive than most elements, have high lustre, are softer or more ductile, and have higher melting points than other metals...

s like silver
Silver
Silver is a metallic chemical element with the chemical symbol Ag and atomic number 47. A soft, white, lustrous transition metal, it has the highest electrical conductivity of any element and the highest thermal conductivity of any metal...

 and gold
Gold
Gold is a chemical element with the symbol Au and an atomic number of 79. Gold is a dense, soft, shiny, malleable and ductile metal. Pure gold has a bright yellow color and luster traditionally considered attractive, which it maintains without oxidizing in air or water. Chemically, gold is a...

, to create, for example, Corinthian bronze
Corinthian bronze
Corinthian bronze, also called Corinthian brass or æs Corinthiacum, was a highly valuable metal alloy in classical antiquity. It is thought to be an alloy of copper with gold or silver , although it has also been contended that it was simply a very high grade of bronze, or a kind of bronze that...

, hepatizon
Hepatizon
Hepatizon , also known as Black Corinthian Bronze, was a highly valuable metal alloy in classical antiquity...

, tumbaga
Tumbaga
Tumbaga was the name given by Spaniards to a non-specific alloy of gold and copper which they found in widespread use in pre-Columbian Mesoamerica and South America.-Composition and properties:...

 and shakudo
Shakudo
Shakudō is a billon of gold and copper , mostly designed for its dark blue-purple patina. It was historically used in Japan to decorate katana fittings such as tsuba and kozuka...

.

External links

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