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Cable tray

 
Cable Tray

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Cable tray



 
 
A cable tray system, according to the US National Electrical Code, is "a unit or assembly of units or sections and associated fittings forming a rigid structural system used to securely fasten or support cable
Cable

A cable is a large fiber or metal rope, used for hauling, lifting, or towing, or an assembly of two or more insulated electrical conductors, laid up together as an assembly....
s and raceways." Cable trays are used to hold up and distribute cables.



The choice of materials is a matter of the physical and mechanical properties produced by each, compared against the intended function, as well as the environment, in which the trays are to be installed.

ustible cable jackets may catch on fire and cable fires can thus spread along a cable tray within a structure.






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Mortar Firestop
Tray Cross Barrier
A cable tray system, according to the US National Electrical Code, is "a unit or assembly of units or sections and associated fittings forming a rigid structural system used to securely fasten or support cable
Cable

A cable is a large fiber or metal rope, used for hauling, lifting, or towing, or an assembly of two or more insulated electrical conductors, laid up together as an assembly....
s and raceways." Cable trays are used to hold up and distribute cables.

Types

  • Ladder
  • Perforated
  • Solid Bottom
  • Trough
  • Channel
  • Wire Mesh
  • Single Rail


Materials used

  • Steel
    Steel

    Steel is an alloy consisting mostly of iron, with a carbon content between 0.2% and 2.14% by weight , depending on grade. Carbon is the most cost-effective alloying material for iron, but various other alloying elements are used such as manganese, chromium, vanadium, and tungsten....
  • Aluminium
    Aluminium

    Aluminium or aluminum is a silvery white and ductile member of the boron group of chemical elements. It has the symbol Al; its atomic number is 13....
  • Plastic
    Plastic

    Plastic is the general common term for a wide range of synthetic or semisynthetic organic chemistry solid materials suitable for the manufacture of industrial products....
  • Fibreglass reinforced plastic


The choice of materials is a matter of the physical and mechanical properties produced by each, compared against the intended function, as well as the environment, in which the trays are to be installed.

Fire safety concerns and solutions

Combustible cable jackets may catch on fire and cable fires can thus spread along a cable tray within a structure. This is easily prevented through the use of fire-retardant cable jackets or intumescent
Intumescent

An intumescent is a substance which swells as a result of heat exposure, thus increasing in volume, and decreasing in density. Intumescents are typically used in passive fire protection and, in America, require listing and approval use and compliance in their installed configurations in order to comply with the law....
 or endothermic
Endothermic

In thermodynamics, the word endothermic "within-heating" describes a process or reaction that absorbs energy in the form of heat. Its etymology stems from the Greek prefix endo-, meaning ?inside? and the Greek suffix ?thermic, meaning ?to heat?....
 fireproofing
Fireproofing

Fireproofing, a passive fire protection measure, refers to the act of making materials or building more resistant to fire, or to those materials themselves, or the act of applying such materials....
 or fire retardants.

Proper housekeeping is important. Cable trays are often installed in hard to reach places. Combustible dust and clutter may accumulate if the trays are not routinely checked and kept clean.

Plastic and fibreglass reinforced plastic are combustible and their effect is easily mitigated through the use of fire retardants or fireproofing.

Ferrous cable trays expand with the increasing heat
Heat

In physics and thermodynamics, heat is any transfer of energy from one body or thermodynamic system to another due to a difference in temperature....
 from accidental fire
Fire

Fire is the oxidation of a combustion material releasing heat, light, and various Chemical reaction products such as carbon dioxide and water....
. This has been proven by the German Otto-Graf-Institut's Test Report III.1-80999/Tei/tei "Supplementary Test On The Topic Of Mechanical Force Acting On Cable Penetration Firestop Systems During The Fire Test", dated 23. October 1984, to dislodge "soft" firestop
Firestop

A firestop is a passive fire protection system of various components used to seal Penetration and Joint in Fire-resistance rating wall and/or floor assemblies, based on fire testing and certification listings....
s, such as those made of fibrous insulations with rubber coatings. The same thing would apply to any silicone
Silicone

Silicones are largely inert, man-made compounds with a wide variety of forms and uses. Typically heat-resistant, nonstick, and rubberlike, they are commonly used in cookware, medicine, sealants, adhesives, lubricants, and insulation....
 foam seals. This is easily remedied through the use of firestop mortars
Mortar (firestop)

Firestop mortars are most typically used to firestop large openings in walls and floors required to have a fire-resistance rating. They are passive fire protection items....
, as shown above, of sufficient compression strength and thickness. Also, some building code
Building code

A building code, or building control, is a set of rules that specify the minimum acceptable level of safety for constructed objects such as buildings and nonbuilding structures....
s mandate that penetrant
Penetrant

Penetrants, or penetrating items, are the mechanical, electrical or structural items that pass through an opening in a wall or floor, such as plumbing, conduit , ducting, cables and cable trays, or structural steel beams and columns....
s, such as cable trays are run in such a manner as to avoid their contribution to the collapse of a firewall (construction)
Firewall (construction)

In construction, a firewall is a Fire-resistance rating wall assembly intended to slow the spread of fire from one side to the other, and are certification listing....
, or an occupancy
Occupancy

Occupancy is a defined legal term in building construction and building codes. It refers to the use or intended use of a building or part thereof for the shelter or support of persons, animals or property....
 separation.

Fireproofing

Fireproofing
Fireproofing

Fireproofing, a passive fire protection measure, refers to the act of making materials or building more resistant to fire, or to those materials themselves, or the act of applying such materials....
 and firestop
Firestop

A firestop is a passive fire protection system of various components used to seal Penetration and Joint in Fire-resistance rating wall and/or floor assemblies, based on fire testing and certification listings....
ping systems are passive fire protection
Passive fire protection

Passive fire protection is an integral component of the three components of structural fire protection and fire safety in a building. PFP attempts to contain fires or slow the spread, through use of fire resistant walls, floors, and doors ....
 measures.

The cable trays themselves are only of concern if they are made of plastic. Typically, what is of most concern is the items placed upon the trays. In some cases, the primary concern is to mitigate the fuel load that the cable jacketing represents. As cable jackets burn, smoke is produced, containing chlorine
Chlorine

Chlorine...
 as one of the combustion by-products. Chlorine bonds with airborne moisture, yielding hydrochloric acid
Hydrochloric acid

Hydrochloric acid is the solution of hydrogen chloride in water. It is a highly corrosive, strong acid mineral acid and has major industrial uses....
, which contributes to corrosion damage after the fire.

Mitigation methods include the use of fire retardants, as well as concealment, panelling and fire-resistant wraps. Cables certified as low smoke-producing or resistant to the spread of fire produce limited amounts of smoke and combustion. The other concern is circuit integrity
Circuit integrity

Circuit integrity refers to the operability of electrical circuits during a fire. It is a form of fire-resistance rating. Circuit integrity is achieved via passive fire protection means, which are subject to stringent listing and approval use and compliance....
. Particularly, though not exclusively in nuclear reactor
Nuclear reactor

A nuclear reactor is a device in which nuclear chain reactions are initiated, controlled, and sustained at a steady rate, as opposed to a nuclear bomb, in which the chain reaction occurs in a fraction of a second and is uncontrolled causing an explosion....
s, it is necessary to maintain the operability of cables during a fire, so that critical equipment, such as reactor cores, safety valves, etc. can be shut down, to prevent a catastrophe. Mineral insulated cables are inherently fire-resistant.

Boxes or wraps constructed of fire resistant materials may also be used to isolate heat from the cables. Boxes and wraps must be accounted for in four respects:

  • The added weight must be included in support calculations, hanger sizing and spacing, as well as seismic calculations.
  • Boxes and wraps inhibit the ability of power cables to disperse operational heat. The hotter the cable, the less energy can be conducted. The difference between the unwrapped and the wrapped (or boxed) conductivity is quantified as a percentage, which is referred to as Ampacity Derating. If, for instance, a certain fireproofing system causes the ampacity to be lowered by 40%, then 40% more cables are needed to conduct the same amount of electricity. Ampacity derating is remedied through the use of purpose-designed "windows" that allow air flow during normal operations, but shut if exposed to the heat from accidental fires.
  • Hanger systems may also need to be fireproofed.
  • Firestops around penetrating cable trays that have been fireproofed must have been included at the time of test so that compatibility between firestopping and fireproofing can be documented. Chemical compatibility between the two systems should be checked to avoid longterm operational degradation.


See also


External links