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Bottom ash

Bottom ash

Overview
Bottom ash refers to the non-combustible constituents of coal
Coal
Coal is a readily combustible black or brownish-black sedimentary rock normally occurring in rock strata in layers or veins called coal beds. The harder forms, such as anthracite coal, can be regarded as metamorphic rock because of later exposure to elevated temperature and pressure...

 with traces of combustibles embedded in forming clinkers and sticking to hot side walls of a coal-burning furnace during its operation. The portion of the ash that escapes up the chimney or stack is, however, referred to as fly ash
Fly ash
Fly ash is one of the residues generated in the combustion of coal. Fly ash is generally captured from the chimneys of coal-fired power plants, and is one of two types of ash that jointly are known as coal ash; the other, bottom ash, is removed from the bottom of coal furnaces...

. The clinker
Clinker (waste)
Clinker is a general name given to waste from industrial processes — particularly those that involve smelting metals, burning fossil fuels and using a blacksmith's forge which will usually result in a large buildup of clinker around the tuyère...

s fall by themselves into the water or sometimes by poking manually, and get cooled.

The clinker lumps get crushed to small sizes by clinker grinders mounted under water and fall down into a trough from where a water ejector takes them out to a sump.
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Encyclopedia
Bottom ash refers to the non-combustible constituents of coal
Coal
Coal is a readily combustible black or brownish-black sedimentary rock normally occurring in rock strata in layers or veins called coal beds. The harder forms, such as anthracite coal, can be regarded as metamorphic rock because of later exposure to elevated temperature and pressure...

 with traces of combustibles embedded in forming clinkers and sticking to hot side walls of a coal-burning furnace during its operation. The portion of the ash that escapes up the chimney or stack is, however, referred to as fly ash
Fly ash
Fly ash is one of the residues generated in the combustion of coal. Fly ash is generally captured from the chimneys of coal-fired power plants, and is one of two types of ash that jointly are known as coal ash; the other, bottom ash, is removed from the bottom of coal furnaces...

. The clinker
Clinker (waste)
Clinker is a general name given to waste from industrial processes — particularly those that involve smelting metals, burning fossil fuels and using a blacksmith's forge which will usually result in a large buildup of clinker around the tuyère...

s fall by themselves into the water or sometimes by poking manually, and get cooled.

The clinker lumps get crushed to small sizes by clinker grinders mounted under water and fall down into a trough from where a water ejector takes them out to a sump. From there it is pumped out by suitable rotary pumps to dumping yard far away. In another arrangement a continuous link chain scrapes out the clinkers from under water and feeds them to clinker grinders outside the bottom ash hopper.

An alternative bottom ash handling system is the MAC (Magaldi Ash Cooler) system; the MAC Dry Bottom Ash System is a unique system for dry extraction, cooling and handling of bottom ash from pulverized coal-fired boilers. It eliminates water usage in the cooling and conveying of bottom ash. This system cools ash using only a small controlled amount of ambient air.

Bottom ash may be used as an aggregate in road construction and concrete, where it is known as furnace bottom ash (FBA), to distinguish it from incinerator bottom ash
Incinerator bottom ash
Incinerator bottom ash is a form of ash produced in incineration facilities. This material is discharged from the moving grate of municipal solid waste incinerators. Following combustion the ash typically has a small amount of ferrous metals contained within it. This ash can be processed to...

 (IBA), the non-combustible elements remaining after incineration
Incineration
Incineration is a waste treatment technology that involves the combustion of organic materials and/or substances. Incineration and other high temperature waste treatment systems are described as "thermal treatment". Incineration of waste materials converts the waste into incinerator bottom ash,...

. It was also used in the making of the concrete blocks used to construct many high-rise flats in London
London
[]London is the capital of England and the United Kingdom. It has been a major settlement for two millennia, and the history of London goes back to its founding by the Romans, when it was named Londinium. London's core, the ancient City of London, the 'square mile', retains its medieval boundaries...

in the 1960s

External links

  • EcoSmart Concrete : A site dedicated to the use of Fly ash and other supplementary cementing materials in concrete.
  • London Waste: London waste website where you can see how bottom ash is processed to make aggregate.