Bank vault
Encyclopedia
A bank vault is a secure space where money
Money
Money is any object or record that is generally accepted as payment for goods and services and repayment of debts in a given country or socio-economic context. The main functions of money are distinguished as: a medium of exchange; a unit of account; a store of value; and, occasionally in the past,...

, valuables, records, and documents can be stored. It is intended to protect their contents from theft, unauthorized use, fire, natural disasters, and other threats, just like a safe
Safe
A safe is a secure lockable box used for securing valuable objects against theft or damage. A safe is usually a hollow cuboid or cylinder, with one face removable or hinged to form a door. The body and door may be cast from metal or formed out of plastic through blow molding...

. But unlike safes, vaults are an integral part of the building within which they are built, using armored walls and a tightly fashioned door closed with a complex lock
Lock (device)
A lock is a mechanical or electronic fastening device that is released by a physical object or secret information , or combination of more than one of these....

.

Historically, strongrooms were built in the basement
Basement
__FORCETOC__A basement is one or more floors of a building that are either completely or partially below the ground floor. Basements are typically used as a utility space for a building where such items as the furnace, water heater, breaker panel or fuse box, car park, and air-conditioning system...

 of a bank
Bank
A bank is a financial institution that serves as a financial intermediary. The term "bank" may refer to one of several related types of entities:...

 where the ceilings were vaulted
Vault (architecture)
A Vault is an architectural term for an arched form used to provide a space with a ceiling or roof. The parts of a vault exert lateral thrust that require a counter resistance. When vaults are built underground, the ground gives all the resistance required...

, hence the name. Modern bank vaults typically contain many safe deposit box
Safe deposit box
A safe deposit box or wrongly referred to as a safety deposit box is an individually-secured container, usually held within a larger safe or bank vault. Safe deposit boxes are generally located in banks, post offices or other institutions...

es, as well as places for teller cash drawers, and other valuable assets of the bank or its customers. They are also common in other buildings where valuables are kept such as post office
Post office
A post office is a facility forming part of a postal system for the posting, receipt, sorting, handling, transmission or delivery of mail.Post offices offer mail-related services such as post office boxes, postage and packaging supplies...

s, grand hotel
Hotel
A hotel is an establishment that provides paid lodging on a short-term basis. The provision of basic accommodation, in times past, consisting only of a room with a bed, a cupboard, a small table and a washstand has largely been replaced by rooms with modern facilities, including en-suite bathrooms...

s, rare books libraries and certain government ministries.

Vault technology developed in a type of arms race with bank robbers. As burglars came up with new ways to break into vaults, vault makers found innovative ways to foil them. Modern vaults may be armed with a wide array of alarms and anti-theft devices. Some nineteenth and early twentieth century vaults were built so well that today they are almost impossible to destroy. These older vaults were typically made with steel-reinforced concrete
Reinforced concrete
Reinforced concrete is concrete in which reinforcement bars , reinforcement grids, plates or fibers have been incorporated to strengthen the concrete in tension. It was invented by French gardener Joseph Monier in 1849 and patented in 1867. The term Ferro Concrete refers only to concrete that is...

. The walls were usually at least 1 ft (0.31 m) thick, and the door itself was typically 3.5 ft (1.1 m) thick. Total weight ran into the hundreds of tons. Today vaults are made with thinner, lighter materials that, while still secure, are easier to dismantle than their earlier counterparts.

History

The need for secure storage stretches far back in time. The earliest known locks were made by the Egyptians
Ancient Egypt
Ancient Egypt was an ancient civilization of Northeastern Africa, concentrated along the lower reaches of the Nile River in what is now the modern country of Egypt. Egyptian civilization coalesced around 3150 BC with the political unification of Upper and Lower Egypt under the first pharaoh...

. Ancient Romans
Ancient Rome
Ancient Rome was a thriving civilization that grew on the Italian Peninsula as early as the 8th century BC. Located along the Mediterranean Sea and centered on the city of Rome, it expanded to one of the largest empires in the ancient world....

 used a more sophisticated locking system, called warded lock
Warded lock
A warded lock is a type of lock that uses a set of obstructions, or wards, to prevent the lock from opening unless the correct key is inserted. The correct key has notches or slots corresponding to the obstructions in the lock, allowing it to rotate freely inside the lock...

s. Warded locks had special notches and grooves that made picking them more difficult. Lock technology advanced independently in ancient India
India
India , officially the Republic of India , is a country in South Asia. It is the seventh-largest country by geographical area, the second-most populous country with over 1.2 billion people, and the most populous democracy in the world...

, Russia, and China, where the combination lock
Combination lock
A combination lock is a type of lock in which a sequence of numbers or symbols is used to open the lock. The sequence may be entered using a single rotating dial which interacts with several discs or cams, by using a set of several rotating discs with inscribed numerals which directly interact with...

 is thought to have originated. In the United States
United States
The United States of America is a federal constitutional republic comprising fifty states and a federal district...

, most banks relied on small iron safe
Safe
A safe is a secure lockable box used for securing valuable objects against theft or damage. A safe is usually a hollow cuboid or cylinder, with one face removable or hinged to form a door. The body and door may be cast from metal or formed out of plastic through blow molding...

s fitted with a key lock up until the middle of the nineteenth century. After the Gold Rush
California Gold Rush
The California Gold Rush began on January 24, 1848, when gold was found by James W. Marshall at Sutter's Mill in Coloma, California. The first to hear confirmed information of the gold rush were the people in Oregon, the Sandwich Islands , and Latin America, who were the first to start flocking to...

 of 1849, unsuccessful prospector
Prospecting
Prospecting is the physical search for minerals, fossils, precious metals or mineral specimens, and is also known as fossicking.Prospecting is a small-scale form of mineral exploration which is an organised, large scale effort undertaken by mineral resource companies to find commercially viable ore...

s turned to robbing banks. The prospectors would often break into the bank using a pickax and hammer. The safe was usually small enough that the thief could get it out a window, and take it to a secluded spot to break it open.

Banks demanded more protection and safe makers responded by designing larger, heavier safes. Safes with a key lock were still vulnerable through the key hole, and bank robbers soon learned to blast off the door by pouring explosives in this opening. In 1861, inventor Linus Yale Jr. introduced the modern combination lock. Bankers quickly adopted Yale
Yale (company)
Yale is a lock manufacturer owned by Assa Abloy. It is associated with the pin tumbler lock, which is often known as the Yale lock.- History :...

's lock for their safes, but bank robbers came up with several ways to get past the new invention. It was possible to use force to punch the combination lock through the door. Other experienced burglars learned to drill holes into the lock case and use mirrors to view the slots in the combination wheels inside the mechanism. A more direct approach was to simply kidnap the bank manager and force him to reveal the combination.

After the inventions of the combination lock, James Sargent—an employee of Yale—developed the "theft proof lock." This was a combination lock that worked on a timer. The vault or safe door could only be opened after a set number of hours had passed, thus a kidnapped bank employee could not open the lock in the middle of the night even under force. Time lock
Time lock
A time lock is a part of a locking mechanism commonly found in bank vaults and other high-security containers. The timelock is a timer designed to prevent the opening of the safe or vault until it reaches 0, even if the correct combination are known...

s became widespread at banks in the 1870s. This reduced the kidnappings, but set bank robbers to work again at prying or blasting open vaults. Thieves developed tools for forcing open a tiny crack between the vault door and frame. As the crack widened, the thieves levered the door open or poured in gunpowder and blasted it off. Vault makers responded with a series of stair-stepped grooves in the door frame so the door could not be levered open. Unfortunately, these grooves proved ideal for a new weapon: liquid nitroglycerin. Professional bank robbers learned to boil dynamite
Dynamite
Dynamite is an explosive material based on nitroglycerin, initially using diatomaceous earth , or another absorbent substance such as powdered shells, clay, sawdust, or wood pulp. Dynamites using organic materials such as sawdust are less stable and such use has been generally discontinued...

 in a kettle of water and skim the nitroglycerin off the top. They could drip this volatile liquid into the door grooves and destroy the door. Vault makers subsequently redesigned their doors so they closed with a thick, smooth, tapered plug. The plug fit so tightly that there was no room for the nitroglycerin.

By the 1920s, most banks avoided using safes and instead turned to gigantic, heavy vaults with walls and doors several feet thick. These were meant to withstand not only robbers but also angry mobs and natural disasters. Despite the new security measures, these vaults were still vulnerable to yet another new invention, the cutting torch. Burning oxygen and acetylene
Acetylene
Acetylene is the chemical compound with the formula C2H2. It is a hydrocarbon and the simplest alkyne. This colorless gas is widely used as a fuel and a chemical building block. It is unstable in pure form and thus is usually handled as a solution.As an alkyne, acetylene is unsaturated because...

 gas at about 6000 °F (3,315.6 °C), the torch could easily cut through steel. It was in use as early as 1907, but became widespread with World War I
World War I
World War I , which was predominantly called the World War or the Great War from its occurrence until 1939, and the First World War or World War I thereafter, was a major war centred in Europe that began on 28 July 1914 and lasted until 11 November 1918...

. Robbers used cutting torches in over 200 bank robberies in 1924 alone. Manufacturers learned to sandwich a copper alloy into vault doors. If heated, the high thermal conductivity of copper dissipates the heat to prevent melting or burning. After this design improvement, bank burglaries fell off and were far less common at the end of the 1920s than at the beginning of the decade.

Technology continues in the race with bank robbers, coming up with new devices such as heat sensors, motion detector
Motion detector
A motion detector is a device for motion detection. That is, it is a device that contains a physical mechanism or electronic sensor that quantifies motion that can be either integrated with or connected to other devices that alert the user of the presence of a moving object within the field of view...

s, and alarms. Bank robbers have in turn developed even more technological tools to find ways around these systems. Although the number of bank robberies has been cut dramatically, they are still attempted.

Materials used in vaults and vault doors have changed as well. The earlier vaults had steel doors, but because these could easily be cut by torches, different materials were tried. Massive cast iron doors had more resistance to acetylene torches than steel. The modern preferred vault door material is actually the same concrete as used in the vault wall panels. It is usually clad in steel for cosmetic reasons.

Design

Bank vaults are built as custom orders. The vault is usually the first aspect of a new bank building to be designed and built. The manufacturing process begins with the design of the vault, and the rest of the bank is built around it. The vault manufacturer consults with the customer to determine factors such as the total vault size, desired shape, and location of the door. After the customer signs off on the design, the manufacturer configures the equipment to make the vault panels and door. The customer usually orders the vault to be delivered and installed. That is, the vault manufacturer not only makes the vault parts, but brings the parts to the construction site and puts them together.

Bank vaults are typically made with steel-reinforced concrete. This material was not substantially different from that used in construction work. It relied on its immense thickness for strength. An ordinary vault from the middle of the 20th century might have been 18 in (45.72 cm) thick and was quite heavy and difficult to remove or remodel around. Modern bank vaults are now typically made of modular concrete panels using a special proprietary blend of concrete and additives for extreme strength. The concrete has been engineered for maximum crush resistance. A panel of this material, though only 3 in (7.62 cm) thick, may be up to 10 times as strong as an 18 in-thick (45.72-cm) panel of regular formula concrete.

There are at least two public examples of vaults withstanding a nuclear blast. The most famous is the Teikoku Bank in Hiroshima
Atomic bombings of Hiroshima and Nagasaki
During the final stages of World War II in 1945, the United States conducted two atomic bombings against the cities of Hiroshima and Nagasaki in Japan, the first on August 6, 1945, and the second on August 9, 1945. These two events are the only use of nuclear weapons in war to date.For six months...

 whose two Mosler Safe Company
Mosler Safe Company
The Mosler Safe Company was a manufacturer of security equipment, most notably safes and bank vaults, beginning in 1867 and ending with its bankruptcy in 2001....

 vaults survived the atomic blast with all contents intact. The bank manager wrote a congratulatory note to Mosler. A second is a vault at the Nevada National Security Site (formerly the Nevada Test Site) in which an above ground Mosler vault was one of many structures specifically constructed to be exposed to an atomic blast.

Panels

The wall panels are molded first using a special reinforced concrete
Reinforced concrete
Reinforced concrete is concrete in which reinforcement bars , reinforcement grids, plates or fibers have been incorporated to strengthen the concrete in tension. It was invented by French gardener Joseph Monier in 1849 and patented in 1867. The term Ferro Concrete refers only to concrete that is...

 mix. In addition to the usual cement powder, stone, etc., additional materials such as metal shavings or abrasive materials may be added to resist drilling penetration of the slab. Unlike regular concrete used in construction, the concrete for bank vaults is so thick that it cannot be poured. The consistency of concrete is measured by its "slump
Concrete slump test
The concrete slump test is used for the measurement of a property of fresh concrete.The test is an emprical test that measures the workability of fresh concrete. More specifically, it measures the consistency of the concrete in that specific batch. It is also used to determine consistency between...

." Vault concrete has zero slump. It also sets very quickly, curing in only six to 12 hours, instead of the three to four days needed for most concrete.
  • A network of reinforcing steel rods are manually placed into the damp mix.
  • The molds are vibrated for several hours. The vibration settles the material and eliminates air pockets.
  • The edges are smoothed with a trowel, and the concrete is allowed to harden.
  • The panels are removed from the mold and placed on a truck for transport to the customer's construction site.

Door

The vault door is also molded of special concrete used to make the panels, but it can be made in several ways. The door mold differs from the panel molds because there is a hole for the lock and the door will be clad in stainless steel. Some manufacturers use the steel cladding as the mold and pour the concrete directly into it. Other manufacturers use a regular mold and screw the steel on after the panel is dry.

Round vault doors were popular in the early 20th century and are iconic images for a bank's high security. They fell out of favor due to manufacturing complexities, maintenance issues (door sag due to weight) and cost, but a few examples are still available.

A day gate is a second door inside the main vault door frame used for limited vault protection while the main door is open. It is often made of open metal mesh or glass and is intended to keep a casual visitor out rather than to provide true security.

Lock

A vault door, much like the smaller burglary safe door, is secured with numerous massive metal bolts (cylinders) extending from the door into the surrounding frame. Holding those bolts in place is some sort of lock. The lock is invariably mounted on the inside (behind) of the difficult to penetrate door and is usually very modest in size and strength, but very difficult to gain access to from the outside. There are many types of lock mechanisms in use:
  • A combination lock
    Combination lock
    A combination lock is a type of lock in which a sequence of numbers or symbols is used to open the lock. The sequence may be entered using a single rotating dial which interacts with several discs or cams, by using a set of several rotating discs with inscribed numerals which directly interact with...

     similar in principle to that of a padlock or safe door is very common. This is usually a mechanical device but products incorporating both mechanical and electronic mechanisms are available, making certain types of safe cracking very difficult.
  • High security key locks are used in a few vault doors.
  • A dual control (dual custody) combination lock has two dials controlling two locking mechanisms for the door. They are usually configured so that both locks must be dialed open at the same time for the door to be unlocked. No single person is given both combinations, requiring two people to cooperate to open the door. Some doors may be configured so that either dial will unlock the door, trading off increased convenience for lessened security.
  • A time lock
    Time lock
    A time lock is a part of a locking mechanism commonly found in bank vaults and other high-security containers. The timelock is a timer designed to prevent the opening of the safe or vault until it reaches 0, even if the correct combination are known...

     is a clock that prevents the combination locks from opening until a number of hours has passed. This is still the "theft proof" lock system that Sargent invented in the late nineteenth century. Such locks are manufactured by only a few companies worldwide. The locking system is supplied to the vault manufacturer preassembled.
  • Many safe-cracking
    Safe-cracking
    Safe-cracking is the process of opening a safe without either the combination or key. It may also refer to a computer hacker's attempts to break into a secured computer system, in which case it may be shortened to "cracking" or black hat hacking....

     techniques also apply to the locking mechanism of the vault door. They may be complicated by the sheer thickness and strength of the door and panel

Installation

  • The finished vault panels, door, and lock assembly are transported to the bank construction site. The vault manufacturer's workers then place the panels enclosed in steel at the designated spots and weld them together. The vault manufacturer may also supply an alarm system, which is installed at the same time. While older vaults employed various weapons against burglars, such as blasts of steam or teargas, modern vaults instead use technological countermeasures. They can be wired with a listening device that picks up unusual sounds, or observed with a camera. An alarm is often present to alert local police if the door or lock is tampered with.

Quality control

Quality control
Quality control
Quality control, or QC for short, is a process by which entities review the quality of all factors involved in production. This approach places an emphasis on three aspects:...

 for much of the world's vault industry is overseen by Underwriters Laboratories, Inc.
Underwriters Laboratories
Underwriters Laboratories Inc. is an independent product safety certification organization. Established in 1894, the company has its headquarters in Northbrook, Illinois. UL develops standards and test procedures for products, materials, components, assemblies, tools and equipment, chiefly dealing...

 (UL), in Northbrook, Illinois. Until 1991, the United States government also regulated the vault industry. The government set minimum standards for the thickness of vault walls, but advances in concrete technology made thickness an arbitrary measure of strength. Thin panels of new materials were far stronger than the thicker, poured concrete walls. Now the effectiveness of the vault is measured by how well it performs against a mock break-in. Manufacturers strive to make products that repel attacks for a certain number of minutes. A UL Class 1 vault is guaranteed to withstand a break-in attempt for 30 minutes, a Class 2 for 60 minutes, and a Class 3 for 120 minutes. UL's workers attack sample vault walls and doors with equipment that is likely a burglar could carry into a bank and use. This usually includes torches and demolition hammers. If the UL worker can make a hole of at least 6 × 16 in (15.24 × 40.64 cm) in less than the set time, that particular part has failed the test. Manufacturers also do their own testing designing a new product to make sure it is likely to succeed in UL trials.

Byproducts/Waste

The manufacturing process itself has no unusual waste or byproducts, but getting rid of old bank vaults can be a problem. Newer, modular bank vaults can be moved if a bank closes or relocates. They can also be enlarged if the bank's needs change. Older bank vaults are quite difficult to demolish. If an old bank building is to be renovated for another use, in most cases a specialty contractor has to be called in to demolish the vault. A vault's demolition requires massive wrecking equipment and may take months of work at a large expense. At least one company in the United States refurbishes old vault doors that are then resold.

In some cases, the new owner of a former bank building will opt to use the vault. There are cases where, for example, a bank building was renovated into a pub, which then used the vault as a secure storeroom for its liquor supply.

Future

Bank vault technology changed rapidly in the 1980s and 1990s with the development of improved concrete material. Bank burglaries are also no longer the substantial problem they were in the late nineteenth century up through the 1930s, but vault makers continue to alter their products to counter new break-in methods.

An issue in the twenty-first century is the thermal lance
Thermal lance
A thermal lance, thermic lance, oxygen lance, or burning bar is a tool that burns iron in the presence of pressurized oxygen to create very high temperatures for cutting. It consists of a long iron tube packed with iron rods, sometimes mixed with aluminium or magnesium rods to increase the heat...

. Burning metal rods in pure oxygen ignited by an oxyacetylene torch, this bar burns much hotter than an acetylene torch, getting up to 6,600-8,000°F (3,650-4,430°C). The torch makes a series of small holes that can eventually be linked to form a gap. Vault manufacturers work closely with the banking industry and law enforcement in order to keep up with these advances in burglary.

Books

  • Steele, Sean P., Heists: Swindles, Stickups, and Robberies that Shocked the World. New York: Metrobooks, 1995. ISBN 1-56799-170-X.
  • Tchudi, Stephen, Lock & Key: The Secrets of Locking Things Up, In, and Out. New York: Charles Scribner's Sons, 1993. ISBN 0-684-19363-9.

Periodicals



External links

The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
x
OK